Chemical Process Safety (PSM/RMP)

H2 industrial piping requires 100% VT on welded/brazed joints (ASME B31.12)

I have written many articles relating to ASME B31.3 and the QA/QC requirements each weld/flange must meet.  However, in B31.12, Table IP-10.4.2-1 Required Nondestructive Examinations, the code requires 100% VT (Visual examination).  The code goes on to require a more extensive examination sampling of 5-10% joints using with Liquid Penetrant (PT) or Magnetic Particle (MT). …...

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Writen Operational, Maintenance, and Emergency Plan(s) for Industrial Hydrogen Piping (ASME B31.12)

As I dig deeper into ASME B31.12, Hydrogen Piping, I continue to find nuggets of best practices for HAZMAT piping.  ASME B31.12 requires each operating company having industrial piping, pipeline, and commercial and residential systems to have Operational, Maintenance, and Emergency Plan(s) that include the following:… Membership Required You must be a member to access...

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ASME B31.12 – Leakage Survey

I have been working with several clients who are on a Hydrogen Fuel journey. It is fun to get deep into process safety protection schemes regarding NFPA 2 and ASME B31.12 and see the similarities and extra code requirements when dealing with large H2 gas systems. One of the interesting items regarding H2 piping is…...

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Is pressure and leak testing required after maintenance or alterations on piping systems?

It is good that we are finding fewer and fewer facilities without pressure testing and leak testing records on their process piping.  But now comes the difficult question: Is pressure and leak testing required after maintenance or alterations on piping systems? So, most companies will have their newly installed piping pressure tested and leak tested…...

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Tank used to store ammonia to be used as both agricultural fertilizer and coolant

Ammonia is held for sale by a retailer in a large storage tank.  The retailer sells ammonia as an agricultural fertilizer and a coolant for air conditioning systems.   Section 311(e)(5) of EPCRA exempts from the definition of a hazardous chemical “(a)ny substance to the extent it is used in routine agricultural operations or is…...

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CFAT Impacts on EPCRA and RMP

The Department of Homeland Security’s Chemical Facility Anti-Terrorism Standards (CFATS) impose comprehensive federal security regulations for high-risk chemical facilities. Do the CFATS alter the requirements that apply to a facility covered under both CFATS and either the Emergency Planning and Community Right-to-Know Act (EPCRA) or the Clean Air Act §112(r) (i.e., the Risk Management Program…...

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U.S. EPA updates list of states granted delegation of EPA’s authority to implement and enforce the risk management program rule?

The current list of delegated states and counties is: NOTE: Kentucky, Puerto Rico, and the Virgin Islands no longer implement the program, and the regional office has taken over the implementation of those areas…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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“Normal venting” for aboveground tanks

During a recent design review, we encountered some questionable “normal breathing” designs. I have always used the simplest of tests to ensure the tank has ADEQUATE venting during filling and emptying. Although OSHA allows the designer to use API 2000 (1968) or “other accepted standards,” the simplest test is that the VENTING capability MUST be…...

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Condensing water vapor creates a vacuum, destroys tank

“We were doing some cleaning at the end of yesterday. I boiled some water in the HLT to pump through the heat exchanger. At the end of the day, there were 40-50 gal left in our 3bbl HLT. I turned off the heat and went home for the night. The next morning, I came into…...

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Implosion of ISO container during transfer (Vent valve NOT opened)

An ISO container, partly filled with Monoethylene Glycol (MEG), imploded on the back deck of a ship, spilling around two cubic meters (528 gallons) of MEG onto the deck and to sea and causing unrepairable damage to the tank itself. There were no injuries. The tank was a 26-cubic-meter tank containing ten cubic meters (6600…...

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Line Break gone bad (Hydrate)

The following incident is a precautionary example of the potential hazards of improperly depressurizing piping to remove a hydrate.  During production operations, a control room operator observed a decrease in gas lift pressure supplied through a pipeline to a remote well location. The control room operator notified the onboard platform operators of the pressure drop…...

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