Chemical Process Safety (PSM/RMP)

“It’s just Ammonia” – yep it sure is!

UPDATED 8/17/14 Routinely we hear the argument that Anhydrous Ammonia should not be on OSHA’s or EPA’s chemical lists for PSM/RMP inclusion.  Like most industries that use a single highly hazardous chemical as a “utility” in their process(es) v.s. manufacturing the HHC or using the HHC in the manufacturing process, these industries feel “their chemical” […]

Passivation… PSM/RMP activity that belongs in the “initial start-up” SOP?

A common situation we find is that facilities struggle to understand how their “initial start-up” procedure for a new piece of process equipment can/will differ from their other start-up procedures for the equipment (e.g. normal, after a turnaround, after an emergency shutdown, etc.). Recently I have learned of a process used on galvanized condenser coils/tubes that

Emergency Response Program (ERP) requirements differ for PSM and RMP

Although the RMP Prevention Plan requirements for Program 2 and 3 very much mirror OSHA’s PSM requirements, the emergency response program requirements found in 68.95 Emergency Response Program go above and beyond the requirements of 1910.119(n) Emergency planning and response.  OSHA’s 1910.119(n) Emergency planning and response directs us to comply with 1910.38 and 1910.120. And although EPA enforces 1910.120

Draft Report of the Interagency Working Group on Refinery Safety – Improving Public and Worker Safety at Oil Refineries

In the aftermath of a serious chemical release and fire at Chevron’s Richmond oil refinery in August, 2012, the Brown Administration formed an Interagency Working Group to examine ways to improve public and worker safety through enhanced oversight of refineries, and to strengthen emergency preparedness in anticipation of any future incident. The Working Group consisted

Preventive Hazard Evaluation for Process Safety (Massachusetts Office of Technical Assistance Advisory)

The Massachusetts Fire Code hazardous material processing regulation (527 CMR 33) requires a hazard evaluation or limited process safety program for many companies that have never faced this requirement before, (though many companies have been essentially performing these tasks as good practice). Many companies covered by this regulation must now document that a hazard evaluation

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