Chemical Process Safety (PSM/RMP)

Technical Safety BC issues two (2) Ammonia Refrigeration Safety Orders

Technical Safety BC (British Columbia) has issued two new safety orders regarding ammonia in refrigeration plants.  Failure to comply with the requirements of these safety orders may result in enforcement action under the Safety Standards Act and associated regulations. These two (2) safety orders are: Safety Order SO-BP-2021-01: Secondary Coolant Safety Order SO-BP-2021-02: Emergency Discharge…...

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FAILURES of true “facility siting” – our “zoning” process is broken and dangerous! (Part II)

Back in February of this year, I posted an article on how badly broken our “Industrial Zoning” process is broken in the USA.  The article was titled: “FAILURES of true “facility siting” – our “zoning” process is broken and dangerous!” and it was about a chemical plant’s pleas to the city council to not rezone…...

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Spring is here and ammonia transfers are at their peak for spring application

The number 1 failure that causes releases of anhydrous ammonia in agricultural and bulk transports is hose failures!  Without a doubt, at a fertilizer distribution center, loading and unloading DOT containers via transfer hoses pose the greatest risk for a catastrophic event.  So special attention is deserving when it comes to the hose(s) we will…...

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The Chlorine Institute updates Pamphlet 95, Gaskets for Chlorine Service (Ed. 6)

NOTE:  Anyone can download these pamphlets for FREE; just visit the CI bookstore and go through the purchasing process as if you were buying them and you will NOT be charged or even asked for a credit card! The Chlorine Institute (CI) has updated their Pamphlet 95, Gaskets for Chlorine Service (Ed. 6), and added…...

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Elemental Chlorine (Cl2) is NOT present in sodium hypochlorite (NaOCl)

Whenever I am doing a Chlorine project this always comes up, as I almost always try and get anyone who is using elemental chlorine to make the switch to “bleach”, or sodium hypochlorite (NaOCl).  Too many facilities are not capable of safely storing and handling elemental chlorine – that is just a hard fact.  These…...

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OSHRC vacates HAZWOPER citation for response to NH3 @ a power plant

This case has bounced around for a while now, but the power plant won their case and had the 29 C.F.R. § 1910.120(q)(3)(iv) citation vacated by the OSHRC.  On a personal note, I agree with the dissenting opinion.   Only Item 2 of that citation is at issue on review—it alleges a violation of 29 C.F.R…....

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NH3 Line break from hell!

I will give these guys this credit… they make great videos for the ammonia refrigeration industry.  But as a safety professional, I was appalled at some of their actions and lack of safety while watching two of their videos.  This particular video shows two (2) workers removing and replacing an NH3 valve – a clear…...

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Are your 1-ton chlorine cylinder trunnions in your MI program?

This week I shared a serious chlorine incident that sent seven (7) people to the hospital, including firefighters and neighbors.  This incident could have been managed very easily and with much fewer impacts on responders and the community had the facility followed basic RAGAGEP requirements for their 1-ton chlorine containers.  Basically, the leak was on…...

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Are your 1-ton chlorine cylinder trunnions in your MI program? Read More »

Is a Chlorine 1-ton cylinder a DOT container requiring hydrostatic testing?

We have discussed hydrostatic testing of all sorts of containers, most notably our SCBA cylinders and our process piping.  But one very important cylinder I do not mention near enough is the 1-ton Chlorine cylinders.  All chlorine cylinders, except DOT 3E 1800, MUST BE HYDROSTATICALLY TESTED EVERY FIVE-YEARS from the date of the previous hydro…...

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Is a Chlorine 1-ton cylinder a DOT container requiring hydrostatic testing? Read More »

Facility fined $200K after Chlorine release from cylinder’s fusible plug

A company was fined $200,000 for a chlorine leak incident on Sept 4, 2016, in which seven people were taken to hospital. The incident involved a chlorine leak in a cylinder stored in a chlorine storage facility. The leak triggered an alarm from one of the facility’s chlorine detectors and a worker activated the chlorine…...

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March 15, 2021 should have triggered a modification to your written RMP Management System and II Program or procedure

This week another RMP Reconsideration Final Rule requirement was born.  Many of you had already made the necessary changes to your written management system way back in December 2019, but for those of you that put things off to the last minute… well that last minute just came and is now gone!  So what exactly…...

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