Chemical Process Safety (PSM/RMP)

Small cracks grow up to become big cracks and big problems (NH3 direct expansion chiller)

A new direct expansion chiller was installed at an ice arena to replace an existing chiller. After almost 20 weeks of service, an ammonia leak was detected, which released ammonia into the machinery room. The low level (25 ppm) ammonia alarm sounded and the ventilation system was activated to continuously evacuate vapors to the outdoors

EPA publishes the FINAL RMP Rule (Rescinded Amendments)

The Environmental Protection Agency (EPA) has revised regulations designed to reduce the risk of accidental releases of hazardous chemicals. These regulations are part of the EPA’s Risk Management Program (RMP), which the Agency established under authority in the Clean Air Act and recently amended on January 13, 2017. After a process of reconsidering several parts

EPA’s RMP – Quantity of a substance in a mixture or solution toxics with listed concentration (Conc >20% Aqua Ammonia)

In EPA’s RMP standard there are four (4) TOXIC substances which have listed concentrations: Hydrochloric acid 37% or greater Hydrofluoric acid 50% or greater Nitric acid 80% or greater Ammonia 20% or greater If we have any of these four (4) substances in solution AND their concentration is LESS THAN (<) the listed concentration, we

FINAL REPORT on the Intercontinental Terminals Company (ITC) Tank Farm Fire

The Harris County Fire Marshal’s Office (Case Number 1903-00046) and The Bureau of Alcohol, Tobacco, Firearms and Explosives (Case Number 782035-19-0029) have issued their FINAL REPORT on the Intercontinental Terminals Company (ITC) Tank Farm Fire in La Porte on March 17, 2019.  It was observed what appeared to be studs laying in the pump housing.

Diaphragm failure is caused from overpressure due to trapped liquid ammonia

Incident overview In an industrial food processing facility, an ammonia leak occurred from the thermal expansion valve diaphragm, that required replacement. Site, system and components The thermal expansion valve and diaphragm control the rate of flow of liquid ammonia that feeds the spiral freezer. The freezing temperatures are obtained when liquid ammonia evaporates to vapor

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