Hazardous Materials

Fatal Explosion – catalyst Raney nickel was exposed to air during cleaning

NOTE: the text below is a translation from Chinese to English At about 13:49 on May 3, 2018, a catalyst explosion occurred in the hydrogenation reactor of No. 1 hydrogenation reactor of a Pharmaceutical facility causing one death and an immediate economic loss of 1.446 million yuan ($216,061,320 USD).  According to the “Safety Production Law of

The difference between and “inspector” and “examiner” (ASME B31.3)

Under ASME B31.3 (Process Piping), the roels and requirements for an Examiner are distinctly different from those for an [Owner’s] Inspector. While the Inspector represents the owner and audits the work, the Examiner represents the manufacturer, fabricator, or erector and is the person actually performing the quality control examinations—including visual inspection. Because ASME B31.3 classifies

Top HAZMAT Violations (2018)

  Violation Code Violation Description # of Inspections # of Violations % of Total Violations # of OOS Violations OOS Percent 1 177.834A Package not secure in vehicle 3,154 3,277 9.71% 3,138 95.76% 2 107.620B No Copy Of US Dot Hazardous Materials Registration Number 2,269 2,269 6.73% 3 0.13% 3 177.817E Shipping paper accessibility 2,150

2018 IFC addresses pallet storage

Way back in the early 1990’s I learned a valuable lesson the “hard way,” and to this day, facility siting means something altogether different than how most view it.  Those that work with me know I hate having combustibles such as empty pallets around chemical processes, especially flammable processes.  But even non-flammable processes, such as

The 2018 IFC addressed Refrigerants with Lower Flammability Hazards

EPA has begun limiting the use of refrigerants that have high global warming-potential properties. The refrigerant manufacturing industry has responded by developing a number of replacement refrigerants. One of the characteristics of most of these products is that they are minimally flammable as compared to other flammable refrigerants. Different protection schemes exist for lesser risk

Module of 25 horizontally-mounted high-pressure gas cylinders loaded with 240 kg of compressed Hydrogen, UN1049, caught fire

On February 11, 2018, about 1:15 p.m. a module of 25 horizontally mounted high-pressure gas cylinders loaded with 240 kilograms (kg) of compressed hydrogen, UN1049, caught fire while being transported. The incident occurred on Golden Springs Drive, near South Brea Canyon Road, in Diamond Bar, California.  About 120 kg of the hydrogen was released from

Safety Alert No. 328: Gas Release Hazards Identified by BSEE

The Bureau of Safety and Environmental Enforcement (BSEE) recently conducted a review of the latest compliance and incident data to identify safety trends throughout the Gulf of Mexico. The analysis pointed to a potential risk associated with gas releases. During the timeframe reviewed, thirty-one gas release incidents were reported to BSEE by fourteen unique operators.

Line Break gone bad (Natural Gas)

Those who practice “process safety” are all too familiar with “Line/Equipment Opening” safe work practices.  Although there is NO formal OSHA standard, nor even a RAGAGEP on this extremely hazardous task, we should consider implementing a “permit” of some type to manage the risks associated with opening any pipe, line, hose, equipment that handles a

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