Hazardous Materials

Review of HAZMAT Unloading/Loading risks (PHMSA)

On February 8, 2007, PHMSA issued, “A Summary Evaluation of Risk Associated with Bulk Loading/Unloading of Hazmat,” a summary report of a risk assessment conducted to identify risks associated with bulk loading and unloading operations for highway and rail transportation. The report provides both a qualitative and quantitative analysis of incident reports involving loading and […]

Unloading HAZMAT accident – WRONG TANK (NTSB DCA99MZ003)

Chemical Reaction During Cargo Transfer Matlack, Inc Louisville, KY November 19, 1998 NTSB Number HZB 00/02 PDF Accident No: DCA99MZ003 Location: Louisville, Kentucky Date of Accident: November 19, 1998 Time: 8:15 a.m. eastern standard time Carrier: Matlack, Inc. Vehicles: MC-307 Cargo Tank Injured: 7 minor Evacuated: About 2,400 people were evacuated from the plant and

Why is pressure decay not acceptable under ASME B31.3 or 31.5 for a leak test?

Pressure decay testing, monitoring a gauge for a pressure drop over a specified period, is unacceptable as a standalone leak test under ASME B31.3 because the code explicitly mandates a 100% visual examination of all joints and connections while the system is under test pressure. While a pressure decay test can indicate that a system

Cargo Tank Motor Vehicle (CTMV) Loading/UnLoading operations: Recommended Best Practices Guide

Those of you that have followed me and my ramblings for years know that I am a stickler for unloading/loading operations involving HAZMAT(s).  Some of the worst accidents in my career in the chemical industry involved the unloading/loading of HAZMATs.  I have written many times about the hazards of unloading even mildly hazardous materials into

Recommended Non-Destructive Testing to Improve Nurse Tank Safety, Phases I and II

Goal To determine a recommended, non-destructive metallurgical testing method and protocol for detecting cracks in a nurse tank, and to develop guidelines for when to require repair or order a nurse tank out-of-service. Research results are intended to support a National Transportation Safety Board (NTSB) recommended rulemaking by the Pipeline and Hazardous Materials Safety Administration

Can I use compressed air to blowdown/purge my Natural Gas piping?

I am always amazed at the number of facilities that do not understand their hazardous materials and the proper safety techniques in managing the hazards these HAZMATs present. Recently I came acorss a sitution where a contractor was left to “prepare piping for a line break”. The facility utilizes natural gas, as a fuel, within

Differences in the old “Wheat-Stone Bridge” technology with todays “Catalytic Bead” detectors

When comparing a Wheatstone bridge detector and a catalytic bead detector (often called a pellistor), it is essential to clarify their fundamental relationship: they are not competing technologies, but rather complementary components of the exact same industrial gas detection system. A catalytic bead sensor CANNOT function without a Wheatstone bridge circuit, and in the context

Nitrogen Cylinder Failure Incident (TX FM Report)

Recently, a compressed gas cylinder exploded in a state university campus laboratory.  The explosion was attributed to dangerous alterations that had been made to the cylinder.  At approximately 3:00 a.m. on Thursday, January 12, 2006, an explosion occurred in a state university chemistry building laboratory, causing substantial building damage.  The explosion resulted from a rupture

Marking Hazardous (Classified) Locations

Marking Hazardous (Classified) Locations is a critical step in both compliance and personnel safety. While OSHA and the NEC (NFPA 70) mandate the classification of these areas, they are surprisingly quiet on exactly how to physically mark them. Because “invisible” hazards like flammable vapors or combustible dust can’t be seen, you should use a tiered

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