OSHA Compliance

Dealing with a Welding QA Failure

Once again, auditing pays off! No way in heck, my audits should be the method to identify QA failures on a piping installation, but it seems the past 10 years or so, it’s happening more and more. This event was a significant failure on the General Contractor and the Sub-Contractor, who was doing the actual…...

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Hot Work causes fire @ BYD Electric Car plant

A fire broke out at a multi-story automated parking structure within BYD’s Pingshan Park in Shenzhen, China, at approximately 2:48 a.m. on April 14, 2026. Preliminary investigations by local authorities and BYD indicated that the fire was caused by an outside contractor’s improper handling of dismantling/welding equipment, which ignited insulation cotton and other combustible materials…...

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Equinor’s investigation report following the fatal accident at Mongstad is complete

Equinor has completed its internal investigation into the workplace accident at Mongstad on 17 September 2025, in which a worker lost his life. The purpose has been to ensure learning and to identify measures that can strengthen safety in crane and lifting operations across the company. The accident occurred during the lifting of heat exchangers…...

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Pressure test gone bad

Around 7:11 p.m. on the 16th, a pressure tank exploded during an inspection at a pressure tank manufacturing plant. The accident killed a worker in his 50s who was struck by flying pressure tank components and later died at a hospital despite being transported for treatment. He was reportedly inspecting a transformer pressure tank manufactured…...

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Is N-Methyl-2-pyrrolidone (NMP) solvent considered a “Toxic” under the International Fire Code

Under the International Fire Code (IFC), N-Methyl-2-pyrrolidone (NMP) is not classified as a “Toxic” or “Highly Toxic” material. While NMP is legally classified as a toxic substance under environmental and labor laws (such as the EPA’s TSCA and OSHA’s Hazard Communication Standard) due to its health effects, the IFC uses a very specific, narrow definition…...

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Grand Rapids, MI Flammable Liquid Code (.ppt)

I’m in Grand Rapids this week working with a client on a flammable liquids process that is under the PSM TQ, but over the Maximum Allowable Quantity for “outside”. The city began adopting the IFC in 2006 and is now using the 2021 edition. I am sharing the PPT file for the management presentation/training, if…...

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Can I do QLFT on a full-face APR?

The short answer is NO, but if we do, there’s a significant catch regarding its protection rating. Under OSHA standards (29 CFR 1910.134), you are technically allowed to perform a Qualitative Fit Test (QLFT) on a full-face respirator, but doing so limits its Assigned Protection Factor (APF) to 10. Here is the breakdown of why…...

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If I do RT examinations of 100% of my pipe welds, do I get any exemptions for pressure/leak testing?

The short answer is no. Radiographic Testing (RT) and pressure testing (Hydrostatic or Pneumatic) serve two (2) fundamentally different purposes in piping integrity. While it might seem like “over-testing,” they are not interchangeable in ASME B31.3 (Process Piping) or ASME B31.1 (Power Piping). Here is the breakdown of why 100% RT does not exempt you…...

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Two sanitation workers die cleaning a sewer in Nuh, one critical (1 entrant, 1 Would-be Rescuers)

Two (2) sanitation workers were killed, and a third was hospitalized in critical condition after they inhaled toxic fumes while cleaning a sewer line. The incident took place around 10.30 pm. The workers were employees of the local Municipality. “Preliminary investigation revealed that the first worker entered the sewer and failed to come out for a…...

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Training that matters (Dwight Schrute Fire Drill)

This is hands down the best comedic scene for safety pros! Dwight revolts against the office personnel for not paying attention to his PowerPoint training on Fire Drill. So he took matters into his own hands…… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Auditing in terms of a SMS function and Continuous Improvement

We have a long-time client for whom we have now completed OSH and/or PSM/RMP audits at all of their North American facilities over the past 8 years. And this last audit was a “deal breaker” for many clients, as they were fit to be tied after the audit. Seems the facility had run its Safety/PS…...

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Vacuum is an ENERGY SOURCE (video)

I share this, as many may not recognize the power of a vacuum as a form of hazardous energy. ZERO = 0 and a vacuum is NOT zero, its actually LESS THAN ZERO! I added this video to the library this weekend. It demonstrates the power of a vacuum and why ALL energy sources MUST…...

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