OSHA Compliance

Leak Test Gone Bad

At 11:05 a.m. on August 5, 2022, an employee, 59, was pressure testing a pressure vessel for leaks with compressed air when the air pressure became too high within the vessel. The lid of the vessel flew open and struck the employee in the arm, abdomen, chest, and head. The employee was taken to the…...

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Pressure Test Gone Bad (air-cooled heat exchanger)

At 4:00 p.m. on April 14, 2023, an employee, 23, working for a structural sheet metal manufacturer, was performing hydrostatic testing on an air-conditioned heat exchanger. A plug failed under pressure, striking the employee. The employee was killed after being impaled in the chest by the plug…. Membership Required You must be a member to...

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A contractor boilermaker loses consciousness (N2 with air-line helmet respirator)

A contractor boilermakerlost consciousness following the inhalation of nitrogen supplied through an air-line helmet respirator. Recommendations Source: https://www.rshq.qld.gov.au/safety-notices/mines/coal-mine-worker-loses-consciousness-following-the-inhalation-of-nitrogen-supplied-through-an-air-line-helmet-respirator… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Handling liquids at the point of final use (1910.106(e)(2)

Flammable liquids shall be drawn from or transferred into vessels, containers, or portable tanks within a building: Transferring by means of air pressure on the container or portable tanks shall be prohibited. So what is approved self-closing valve?… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in...

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PSM – Emergency Preparedness (Preamble)

This was published 30+ years ago, but it makes so much sense I thought it was fitting to share far and wide again. Each employer must address what actions employees are to take when there is an unwanted release of highly hazardous chemicals. Emergency preparedness or the employer’s tertiary (third) lines of defense are those…...

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Pressure Test Gone Bad (Water line)

At 1:45 p.m. on June 2, 2020, Employee #1, 30, was working for a plumbing/HVAC contractor. This was a commercial construction site. Employee #1 was pressure testing a water line. Employee #1 was struck by a steel end cap from a pressurized 8-inch water line during a pre-use air pressure test. Employee #1 suffered an…...

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Pressure Testing Gone Bad (WLV pressure testing)

At 4:15 p.m. on June 30, 2024, Employee #1, a maintenance technician, 27, was assisting with WLV pressure testing when a rod was ejected from the WLV system. The rod struck Employee #1 in the head, causing a fatal injury. Emergency services were called, but the employee died from the injuries. Violations/Penalties Serious Willful Repeat…...

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A Safer Tomorrow: New Jersey’s Success in Reducing Workplace Injuries

The SOII program is a key component in providing essential data and insights to support these initiatives as it tracks workplace incidents across industries and occupations, documenting their frequency, characteristics, and impact on workers. This comprehensive data collection enables meaningful industry comparisons and reveals safety trends. Government agencies and industry leaders rely on these insights…...

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Occupational Health and Safety Specialists and Technicians OUTLOOK (USDOL)

Quick Facts: Occupational Health and Safety Specialists and Technicians 2024 Median Pay $78,900 per year$37.93 per hour Typical Entry-Level Education See How to Become One Work Experience in a Related Occupation None On-the-job Training See How to Become One Number of Jobs, 2023 153,500 Job Outlook, 2023-33 14% (Much faster than average) Employment Change, 2023-33…...

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Safety Cans 101

What do you see wrong with this pic? There are two issues with the pic. One is shown (Hint: it’s not in an OSHA standard, but is in the NRTL testing standard), and the other is a common violation (the #1 violation regarding the improper use of these safety cans) that is also visible in…...

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Manure Pit kills a farm hand and family – Father entered and fell unconscious; four (4) others attempted rescue

On July 2, 2007, Employee #1, a farmer, was pumping liquid cow manure from a covered holding pit. The pump clogged, and he descended the ladder into the pit to free the pump. Employee #1 was asphyxiated due to a lack of oxygen and the presence of methane from the manure. Employee #2, a farm…...

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