Safety Info Posts

EPA issues RMP citations @ ice-making plant (NH3 & $170K)

Respondent owns and operates an ice-making plant that uses anhydrous ammonia in a refrigeration “process”. In 2016, Respondent filed a Program 3 RMP for the Process and reported that it used 22,000 pounds of anhydrous ammonia. In accordance with 40 C.F.R. § 68.10(a) and (f)-(h), the Respondent’s use, storage, and handling of anhydrous ammonia in…...

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EPA issues RMP citations @ warehouse (Flammables & $109K)

Respondent is a limited liability company that operates as a public warehousing facility.  The term “have a general duty in the same manner and to the same extent as section 654 of title 29 [of the U. S. Code]” means owners and operators must comply with the General Duty Clause in the same manner and…...

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Understanding your Pressure Vessel(s) “Birth Certificates”

I like to explain the documentation for our pressure vessels much in the same context as our birth certificates.  For every pressure vessel in service today, we must have that vessel’s U-1 Form.  And please don’t tell me about the OSHRC decision stating otherwise.  I really don’t care what a group of lawyers think about…...

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Pressure Vessel “Car Seal” program in Saskatchewan

In the USA we use ASME Section VIII, Appendix M-5, and the National Board’s Part 4 when we need to install a block valve before or after a relief valve (RV).  In Saskatchewan, Canada their safety authority has a program titled “Pressure Relief Path Stop Valve Control Program“.  It is a really nice start to…...

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ASME B31.3 and Hydrostatic Relief Valves

These little safety devices cause such big troubles because of pure ignorance.  I continue to have silly debates with very smart people about meeting the absolute bare minimums from so many different recognized and generally accepted good engineering practices (RAGAGEPs).  As of today, I have written about Hydrostatic Relief Valves 84 times.  This week, I…...

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Houston BC Pellet Dryer Explosion (Technical BC)

On November 25, 2020, an explosion and fire occurred at an industrial facility in Houston BC. The facility utilizes a system incorporating a large natural gas-fired air heater to dry wood fiber material for the purpose of wood pellet production. The facility had recently been experiencing issues with operating conditions with the dryer system. The…...

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The learning pyramid… what works best

As safety professionals, we typically spend a great deal of time training workers.  However, the time we are given to conduct this training is shrinking; so we need to be SMART in how we develop our content AND deliver it.  The “learning pyramid” has been around as long as I have been alive and it…...

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Incorrect set point of LPG hydrostatic relief valve leads to explosion

A forklift operator at an industrial site was filling a liquid propane cylinder on the forklift and also heard a hissing sound. The operator then started the forklift and a flash fire explosion occurred at the forklift and propane dispensing system. The facility is an industrial wood processing plant with a propane dispensing system. Propane-fuelled…...

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How long should fire watches keep watch after Hot Work ends?

This question is one that gets a lot of attention and the debate can become heated.  OSHA’s minimum standard, written in 1974, requires the fire watch to be maintained for 30-minutes after completion of welding or cutting operations.  But in the past decade, many insurers and standards that are more up-to-date are now requiring that…...

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New York State Department of Environmental Conservation issues citations @ chemical/plastics manufacturer (Styrene & $322K)

New York State Department of Environmental Conservation (DEC) announced the execution of two Orders on Consent with SHPP US, LLC, (known as “SABIC”), in Selkirk, including $322,400 in penalties and required facility improvements. These enforcement actions resolve violations after a September 2020 incident at the SABIC plastics manufacturing facility that released approximately 22,057 pounds of…...

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Bump Test Frequency (MSA Technical Bulletin)

The frequency of bump testing on portable and wearable gas detectors has often been a subject of debate amongst safety professionals andusers of gas detectors. As product durability and advancements in sensor technology continue to improve detector performance and reliability,some are using these improvements as a basis for abandoning the practice of daily bump tests,…...

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Dr. Clive Lloyd discusses his five fundamentals to culture change

I have shared Dr. Lloyd with you all before; one of my favorite safety authors and Safety psychologists. But man, did he ever just sum up in 45 minutes what we are trying to accomplish in our careers as safety professionals. For sure, buy his book “Next Generation Safety Leadership: From Compliance to Care“ But…...

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