Safety Info Posts

Changing the configuration of a space may also require a different energy isolation plan

In many industries where the heating or cooling process comes into play, the process will probably have some type of heat exchanger or condenser. In large-volume processes, these units can be enormous; easily large enough to bodily enter and do assigned work. But many of these units may not get identified as a Permit-Required Confined…...

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OSHA’s new publication “Process Safety Management for Petroleum Refineries”

OSHA has just released a new PSM Booklet titled “Process Safety Management for Petroleum Refineries,” which contains “Lessons Learned” from their Petroleum Refinery Process Safety Management National Emphasis Program (NEP).  This publication is a MUST READ for any practicing process safety professional, regardless if your process(s) is a refinery or not!  The publication focuses on…...

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EPA RMP citations @ chemical manufacturer (Formaldehyde & $9K)

On May 14, 2014, EPA conducted a compliance inspection of Respondent’s facility to determine its compliance with the Risk Management Program (“RMP”) regulations promulgated at 40 C.F.R. Part 68 under Section 112(r) of the Act. EPA found that Respondent had violated regulations implementing Section 112(r) of the Act by failing to comply with the regulations as…...

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This “man-sized” door does NOT eliminate “limited means of egress”

As the debate continues in the refrigeration industry regarding the classification of evaporative condensers, I had someone send me a picture from one of the main manufacturers of evaporative condensers showing me an example of an evaporative condenser that no longer has “limited means of egress.” Therefore it is no longer a Confined Space and…...

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Part II – BFD Fatality Report on NH3 Refrigeration Fatality (March 2016)

This is my second and probably the last post regarding this incident.  This post will cover the Boston Fire Department’s (BFD) activities that took place at the facility AFTER the fatality.  As you can see, these guys are true pro’s and they know hazardous materials as well as did a nice job using IIAR-2, American National…...

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A sign of the times for the USA and our HAZMAT Facility Siting?

This anhydrous ammonia (NH3) refrigerated storage tank (photo source: Jerusalem Post) was feared to be a target of terrorist and as one report claimed, imminent failure.  The battle heated up in 2013 when “Hezbollah” (a recognized terrorist group) threatened to blow up the tank (or the ship delivering the NH3) with missiles and the courts…...

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Niffty infrared video of an NH3 release @ cold storage warehouse (Video)

Fire officials have an idea how much ammonia leaked from a cold-storage business but can’t say exactly how long it spewed. Roughly 60 pounds of the material leaked fire Capt. James Brown said. Investigators believe the leak was caused by a valve that wasn’t completely closed while the business was closed. No one was required…...

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EPA’s new “Final Rule” Risk Management Program (RMP) (August 2017)

It certainly looks like EPA has been busy with their review of the proposed amendments to the RMP Rule.  To that fact, they have released this Q&A explaining what they are keeping, what they eliminated, and what they revised in their NEW FINAL RULE.  This new FINAL RULE is set to take effect on 2/19/2019…...

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Another “the power of a vacuum” incident (MC 307 Collapse from condensing product)

The power of a vacuum… caused only by the condensing of the hazardous material.  The loading temperature of the mono-isopropylamine, a flammable liquid, was reported to be between 70°F and 80°F. When the tank collapsed, the ambient air temperature was approximately 10°F… On January 4,1988, an MC 307 tank trailer departed with 39,000 pounds of…...

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Two Ammonia Refrigeration Technicians Sustain Corneal Burns

At approximately 9:50 a.m. on October 24, 2012, Employees #1 and #2 were working as mechanical engineering technicians at a food cold storage facility. The two workers were troubleshooting a Hansen Technology Model AP08 Auto-Purger. The Auto-Purger removed non-condensable material from the refrigeration system. It was mounted on a wall inside the facility’s anhydrous ammonia…...

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