Safety Info Posts

Pressure Test gone bad! (Tank Launched)

On January 26, 2006, a factory in Brazil witnessed a significant accident during a pneumatic pressure test involving a tank and pipework. The incident occurred because blind flanges were not used to isolate the pipework connected to the tank. Instead, only the valves were closed. This oversight led to the possibility that one or more…...

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What are Protective Action Criteria for Chemicals (PACs)?

Protective Action Criteria for Chemicals (PACs) dataset is a hierarchy-based system of the three common public exposure guideline systems: AEGLs, ERPGs, and TEELs. A particular hazardous substance may have values in any or all of these systems. The PACs dataset implements the following hierarchy when choosing which values to use for the PACs: Final, 60-minute AEGL values Interim, 60-minute AEGL values…...

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What are Public Exposure Guidelines?

Public exposure guidelines are intended to predict how members of the general public would be affected (that is, the severity of the hazard) if they are exposed to a particular hazardous chemical in an emergency response situation. The most common public exposure guidelines are: AEGLs (Acute Exposure Guideline Levels) ERPGs (Emergency Response Planning Guidelines) TEELs (Temporary Emergency Exposure…...

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What are Emergency Response Planning Guidelines (ERPGs)?

The EPA’s Risk Management Plan (RMP) rule was the first time many EHS professionals had ever heard of Emergency Response Planning Guidelines (ERPGs).  That was 1999, and still today 2007 there are many EHS professionals outside the PSM/RMP arena who still have not heard of ERPG’s.  This article is an attempt to explain what they…...

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What are Acute Exposure Guideline Levels (AEGLs)?

Emergency response personnel may have never heard the acronym AEGL, but that doesn’t mean it does not play a major role in the decision making process at almost all emergency responses to hazardous materials.  AEGL’s and ERPG’s are the most widely used exposure guidelines in emergency responses to hazardous materials.  In fact, did you know…...

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What are Temporary Emergency Exposure Limits (TEELs)?

Temporary Emergency Exposure Limits (TEELs) are guidelines designed to predict the response of members of the general public to different concentrations of a chemical during an emergency response incident. Note: TEEL values are NO longer included specifically in ALOHA, see PACs. TEELs estimate the concentrations at which most people will begin to experience health effects if they are exposed to a…...

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Is “grounding” or “bonding” or BOTH “grounding & bonding” to safely transfer flammable liquids?

I am sure this article will ruffle a few feathers, but honestly, I am surprised and disappointed by that. But I do a lot of work in flammable liquid processing, and this topic always comes up during audits, PHAs, and accident investigations. Some folks will swear that only grounding is “required.” They get this from…...

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Comparison of Pressure Vessel Inspection Requirements in Refrigeration Industry

Comparison of Pressure Vessel Inspection Requirements in the Refrigeration Industry Code Type of Inspection Component Description Inspection Remediation Inspection Frequency IIAR 109 (1997) All pressure vessels If signs of more than mild corrosion should inspect further by a professional engineer or ASME inspector (4.3.5) None listed – Annual ammonia safety check (5.2) – Thorough inspection every 5 years (5.3) IIAR 110 (1993) Including…...

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Comparison of Piping Inspection Requirements in Refrigeration Industry

Comparison of Piping Inspection Requirements in Refrigeration Industry Code Component Description Inspection Remediation Inspection Frequency IIAR 109 (1997) Uninsulated Pipe (4.7.4)   Examine for corrosion Clean pipe down to bare metal and paint with rust preventative paint. “Badly corroded pipe should be replaced.”  (4.7.4) – Annual ammonia safety check (5.2) – Thorough inspection every 5 years (5.3)  …...

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Corrosion Rates and Remaining Life/Fitness for Service

Source Corrosion Rate or Degree of Corrosion Remaining Life or Fitness for Service Application API 570 Long-term (between last and initial inspections):   (use corrosion rate resulting in shortest remaining life) Piping Short-term (between last and previous inspections): Piping and Vessels NBIC – 23 a) calculated from data collected by owner or user on vessels in the same…...

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OSHA’s position on Hydrostatic Relief Valves and Ammonia Refrigeration Processes

Below is OSHA’s official position on the need for hydrostatic relief valves in an Ammonia Refrigeration process.  This is a bold move on OSHA’s part as the Ammonia Refrigeration industry and their trade groups have consistently stated that a “trained operator” is better than a hydrostatic RV. (emphasis added by me)… Membership Required You must...

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