Permit Required Confined Spaces

Oxygen Deficient/Nitrogen Enriched reactor asphyxiates entrant during catalyst change

At 6:45 a.m. on February 18, 2023, an employee, 31, was removing trays from a hydrogen reactor. The employee was on SUPPLIED BREATHING AIR. The employee attempted to exit the confined space at the end of the shift when he reported to the attendant that he could not breathe. The attendant told the employee to turn…...

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Water Valve Pit fatality due to lack of proper energy isolation (Drowning)

At 11:45 a.m. on February 23, 2023, an employee, 20, working for a city water department, was repairing a leaking 12-inch PVC waterline main valve. The valve was located in a utility vault approximately 5 feet deep. The employee turned off the water to the WEST of the valve by opening multiple fire hydrants. He…...

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PRCS incident kills 5; 2 entrants and 3 would be rescuers (HAZ ATM)

Five (5) workers died after inhaling suspected poisonous gas emanating from a tank at a food factory in Madhya Pradesh’s Morena district. The incident happened in the Sakshi Food Products factory. Gas began emanating from a tank at the factory that makes food products around 11 am, and two (2) workers entered it to investigate…....

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PRCS Fatality in Gypsum Baghouse (Engulfment)

At 3:35 p.m. on December 27, 2022, an employee was knocking gypsum dust off the interior walls of the end saw baghouse hopper. The baghouse was a large steel structure, 40 feet in height, with inward converging walls that led to two screw-augers that moved gypsum dust to the center of the hopper. The dust…...

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HAZARDS of Hands-On PRCS Rescue Training

At 4:30 a.m. on January 11, 2023, an employee attended a Permit Confined Space Entry Rescue Training. The employee entered the manway and began to descend into a vessel. Approximately halfway into the entry, he realized he could not fit in and began to extract himself. He was distressed and lost consciousness. His coworkers attempted…...

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KY-OSHA and the application of it’s PRCS standard for Construction

When people say, “safety is just common sense,” I wish we could slap them.  Working for a client in KY, I have identified so much that is different between their state plan and the federal OSHA requirements.  Some of the differences just do not make sense and I am sure there are some political forces…...

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PRCS entry “hoisting system” (1926.1203)

Recently we were performing an evaluation of a facility’s Confined Spaces and assessing if any were Permit-Required Confined Spaces and we came across this space.  I immediately knew that the winch was NOT intended for personnel and was installed for pulling the pumps in this lift station. However, my escort, the facility safety person (and…...

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PRCS Fatality – 12.1% Oxygen inside sanitation sewer

At 6:15 p.m. on August 19, 2022, two employees, 19 and 22, were digging a trench with an Excavator for a storm sewer line that was located in the center of a new multi-residential housing complex that was under construction. The trench was approximately 29 feet long by 16 feet wide and 7 feet 6…...

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PRCS Fatality – HAZ ATM inside tanker truck @ cleaning facility

At 1:00 p.m. on November 22, 2022, an employee, 48, was cleaning the inside of a tanker trailer from a local chemical company. The employee was required to enter the tank and wash out the tank with soap and water. Before entry, the oxygen level was 19.5% in the tank. The employee entered the tank…...

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Isolation of the PRSC means ALL hazardous forms of energy (Radiation Event from EPSC)

When preparing a Permit-Required Confined Space (PRCS) for entry, either by reclassification or by permit, it is incumbent upon the Entry Supervisor to ensure that ALL forms of hazardous energy has been identified and properly isolated.  In this event, the vessel had a level indicator that used a radiation source of energy that was not…...

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2022 Summary of U.S. Agricultural Confined Space-Related Injuries and Fatalities (Perdue University Report)

The following are highlights from the 2022 findings:… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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PRCS Fatality – HAZ ATM inside barley germination tank at a malt manufacturing facility

At 1:00 a.m. on October 23, 2022, an employee climbed into a barley germination tank at a malt manufacturing facility. The turning auger arm inside of the tank was not working so the employee climbed into the tank using a portable ladder. The employee intended to shovel some wet germinating grain away from the vertical…...

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