PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

OSHA cites United Ethanol for 15 violations after worker fatally engulfed in corn bin at ethanol facility (Grain Bin PRCS & PSM; $140,000)

An ethanol business has been cited for 15 health and safety violations by OSHA after a worker was fatally engulfed in corn inside a grain storage bin on April 19 at the ethanol manufacturing facility. The worker entered the grain bin in an attempt to unclog the floor chute and became engulfed when corn began […]

EPA RMP Citations @ polyethylene container manufacturing plant using Tube Trailers (Fluorine and $78K)

This case is significant as it involved a facility that used the detatched “transport trailer” as their storage tank.  The trailer was a 8-tube “tube trailer” which was parked at the site, the tractor detached, and connected to the “process”.  EPA conducted an inspection on December 17, 2012, to determine compliance with Section 112(r) of

EPA RMP Citations @ fertilizer manufacturing plant (CL2, SO2, NH3 and $86,500)

Facility is the state’s largest distributor of fertilizers, industrial, and agricultural chemicals.  The facility manufactures sodium hypochlorite (bleach), using chlorine and sodium hydroxide as reagents. The facility also serves as a storage and distribution center for bulk and bagged industrial chemicals including anhydrous ammonia, sulfur dioxide, and sulfuric acid. The facility produced, used, or stored

OH EPA RMP Citations @ chemical plant ($21K)

A chemical company in Ohio has agreed to correct deficiencies in its risk management plan as part of a settlement with Ohio EPA.  The company produces detergent-grade sulfonic acid, synthetic detergents, surfactants and emulsifiers. As part of its process, it uses sulfur dioxide and sulfur trioxide.  During an October 2004 inspection, Ohio EPA determined that

OH EPA RMP Citations @ food plant (NH3)

A Cincinnati foods plant has agreed to correct repeated deficiencies in its risk management plan as part of a settlement with Ohio EPA.  The company cooks, packages and sells chicken parts. The facility keeps approximately 46,000 pounds of anhydrous ammonia onsite to be used in the refrigeration process.  A 2004 Ohio EPA inspection found 10

OSHA issues Willful PSM citations to cold storage business (NH3, $132,800)

A cold storage business has been cited for 14 safety violations and fined $132,800 by OSHA for exposing workers to anhydrous ammonia at its facility. The company has been placed in OSHA’s Severe Violator Enforcement Program.  The March inspection was initially conducted under OSHA’s high-hazard local emphasis program. It expanded to include all items within

EPA RMP Citations @ Nylon intermediate manufacturing plant – Line Break and Start-Up releases of HCN ($63K)

The Respondent produces, processes, handles and/or stores hydrogen cyanide as part of its Adiponitrile (ADN) Unit. Adiponitrile is manufactured by reacting butadiene with hydrogen cyanide to form Pentenenitrile, which is reacted with additional hydrogen cyanide to produce the Adiponitrile. The hydrogen cyanide is processed at the facility via reaction of natural gas, ammonia and air

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