PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

OSHA issues PSM, Flammable Liquids, Emergency Response citations to aerosol paint manufacturer ($262K)

An aerosol paint manufacturer has been cited for multiple safety violations following an explosion and fire that resulted in serious injuries to three employees on March 6, 2013. OSHA cited the company for 26 safety violations, including two willful violations where locked doors impeded exit routes and snow blocked exits, slowing employees from exiting the plant […]

EPA RMP Citations @ natural gas compressor stations ($93K and Emergency Venting and MI frequencies)

Respondent is the owner and operator of the natural gas compressor stations. The Facilities receive natural gas from well sites, separate out liquids from the natural gas and route the natural gas liquids to aboveground storage tanks at the Facilities. The natural gas is compressed and then sent via pipeline to gas plants for further

OSHA issues PSM citations to ice maker (NH3 and $147K)

A nationwide ice maker has been cited by OSHA for 9 serious and 3 repeat workplace safety violations for $147,000 at it’s Fairport, NY, plant. The inspection was conducted under OSHA’s Site-Specific Targeting Program that directs enforcement resources to high-hazard workplaces where the highest rates of injuries and illnesses occur. OSHA inspectors found workers exposed

EPA RMP Citations @ chemical plant (chloroform, ethyl ether, formaldehyde, and HF)

The Respondent, a manufacturer, packager and distributer of multiple grades of high-purity solvents, acids, salts and bonded phase products, has four RMProgram covered processes which stores or otherwise uses chloroform, ethyl ether, formaldehyde, and hydrogen fluoride in amounts exceeding their applicable thresholds of 20,000; 10,000; 15,000; and 1,000 pounds respectively. Based on an RMProgram compliance monitoring

EPA RMP citations @ Winery (NH3 & $7.5K)

Process Safety Information (Pipe Labeling & Tagging) Document that equipment complies with recognized and generally accepted good engineering practices as required by Section 112(r)(7) of the Act, and 40 C.F.R. ยง68.65(d)(2).During the facility walkthrough, it was apparent that ammonia system piping and component labeling and tagging was not in conformance with IIAR Bulletin 114. Operating

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