PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

EPA RMP Citations @ olefins facility (Flammables & $9K w/ $43K SEP)

Respondent is the owner and operator of an olefins facility which had two (2) incidents that occurred on December 20, 2021, and May 3, 2022, that resulted in accidental releases. Respondent has an olefins unit process at the Facility, meeting the definition of ” process”, as defined by 40 C.F.R. § 68.3. EPA Findings of…...

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EPA RMP Citations @ olefins facility (Flammables & $9K w/ $43K SEP) Read More »

EPA RMP Citations @ repackaging and warehouse operations (Flammables/Toxics & $800K w/ $200K SEP)

Respondent is the owner and operator of five (5) facilities as that term is defined in section 112(a)(9) of the CAA, and within the meaning of section 112(r) of the CAA and section 313 of EPCRA.  EPA conducted inspections of the facilities on the following dates to determine Respondent’s compliance with section 112(r) of the…...

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EPA RMP Citations @ repackaging and warehouse operations (Flammables/Toxics & $800K w/ $200K SEP) Read More »

EPA RMP Citations @ (NH3 & Cl2 & Compliance Plan)

Respondent is the owner and/or operator of a facility that uses, handles, and/or stores more than a threshold quantity of ammonia (anhydrous), ammonia (concentration 20% or greater), and chlorine, which are regulated substances, as specified at 40 C.F.R. §§ 68.115 and 68.130. During the inspection, the EPA representative observed alleged violations of section 112(r) of…...

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EPA RMP Citations @ idled refinery (LPG, NH3 & removal agreement)

Respondent is an owner and operator of a petroleum refinery. Refining operations at the Facility are currently idled. EPA conducted an inspection of the Facility on September 20 – 26, 2022, to assess compliance with Section 112(r) of the CAA (the “Inspection”). During the Inspection, and in a letter dated October 13, 2022, EPA informed…...

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EPA RMP Citations @ resin manufacturing facility (1,3-Butadiene, Chlorine, Propylene oxide, and Acrylonitrile & $118K w/ $386K SEP) )

The Respondent operates plastics material and resin manufacturing processes at the Facility that produces polymers used in various applications and products, meeting the definition of “process “, as defined by 40 C.F.R. § 68.3. The Respondent produces, processes, handles, and stores 1,3-Butadiene, Chlorine, Propylene oxide, and Acrylonitrile at the Facility. On February 2, 2022, an…...

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EPA RMP Citations @ resin manufacturing facility (1,3-Butadiene, Chlorine, Propylene oxide, and Acrylonitrile & $118K w/ $386K SEP) ) Read More »

PSM/RMP Citations INDEX (592 cases as of 1/2023)

PSM/RMP Citations INDEX (574 cases as of 8/2022) EPA RMP Citations @ Chemical Manufacturing facility (Flammables and Toxics & Action Plan)   EPA RMP Citations @ Chemical Manufacturing facility (Flammables and Toxics & $17K w/ $69K SEP)   EPA RMP Citations @ polyurethane manufacturing facility (Methyl Formate & $7K w/ $35K SEP)   EPA RMP…...

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EPA RMP Citations @ Chemical Manufacturing facility (Flammables and Toxics & Action Plan)

The Respondent owns an alkoxylation process at the Facility. Respondent manufactures a range of specialty surfactants for use predominantly in the oil and gas industry. The process of ethoxylation involves reacting ethylene oxide with various common chemicals , such as fatty alcohols and phenols, to produce a variety of products. The plant can also use…...

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EPA RMP Citations @ Chemical Manufacturing facility (Flammables and Toxics & Action Plan) Read More »

EPA RMP Citations @ Chemical Manufacturing facility (Flammables and Toxics & $17K w/ $69K SEP)

Respondent is the owner and operator of a facility that produces olefins, ethylene oxide, propylene oxide, Methyl tertiary-butyl ether (MTBE), ethylene glycols, propylene glycols, ethanolamines, morpholine/Diglycolamine (DGA) surfactants. The facility is divided into nine process areas. The first area contains the propylene glycol unit G2. The second area contains the morpholine/DGA unit E7. The third…...

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EPA RMP Citations @ Chemical Manufacturing facility (Flammables and Toxics & $17K w/ $69K SEP) Read More »

EPA RMP Citations @ polyurethane manufacturing facility (Methyl Formate & $7K w/ $35K SEP)

NOTE:  I usually do not post RMP citations with this small of an amount, but this was a rare Program 1 citation, so I felt there was some learning to this. Respondent operates a polyurethane manufacturing facility with over 10,000 pounds of methyl formate in a process at the Facility. Methyl formate is a “regulated…...

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EPA RMP Citations @ polyurethane manufacturing facility (Methyl Formate & $7K w/ $35K SEP) Read More »

EPA RMP Citations @ plastics material and resin manufacturing facility (1,3-Butadiene & $118K w/ $386K SEP)

SAFTENG NOTES:  Interesting citations… GDC on “Opening process equipment” and GDC on LEL detector(s) locations The Respondent operates plastics material and resin manufacturing processes at the Facility that produces polymers used in various applications and products, meeting the definition of “process “as defined by 40 C.F.R. § 68.3. The Respondent produces, processes, handles, and stores…...

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EPA RMP Citations @ plastics material and resin manufacturing facility (1,3-Butadiene & $118K w/ $386K SEP) Read More »

EPA RMP Citations @ Organic Chemical Manufacturing facility (VA, EO, NH3, CH4 & $36K w/ $99K SEP)

Respondent has an “All Other Basic Organic Chemical Manufacturing” process at the Facility, meeting the definition of “process” as defined by 40 C.F.R. § 68.3. Respondent has greater than a threshold quantity of Vinyl Acetate, Ethylene oxide, Ammonia, Methane, Propylene, Acetaldehyde, and a Flammable Mixture (” the Regulated Substances”) in a process at the Facility,…...

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EPA RMP Citations @ Organic Chemical Manufacturing facility (VA, EO, NH3, CH4 & $36K w/ $99K SEP) Read More »

EPA RMP Citations @ NH3, Urea, NH4NO3 manufacturing facility (CH4, H2, NH3, Cl2 & $30K)

Respondent is the owner and operator of the facility that produces anhydrous ammonia, urea fertilizer, and urea-ammonium nitrate which are loaded on trucks and railcars for distribution. The Respondent’s Facility chemical processes meet the definition of “process” and “covered process”, as defined by 40 C.F.R. § 68.3. The Respondent’s RMP program level 3 covered processes…...

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EPA RMP Citations @ NH3, Urea, NH4NO3 manufacturing facility (CH4, H2, NH3, Cl2 & $30K) Read More »

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