PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

EPA issues RMP citations @ chemical manufacturing facility (NH3 & $36K)

Respondent has an Ethanolamines unit used for chemical manufacturing purposes at the Facility that has greater than a threshold quantity of anhydrous ammonia.  EPA Findings of Violation Count 1 – Quality Assurance… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

EPA issues RMP citations @ chemical manufacturing facility (NH3 & $36K) Read More »

EPA issues RMP citations @ water treatment plant (Cl2 & $83K)

The respondent operates a water chlorination process. On July 27, 2021, EPA conducted an announced inspection of the Facility. The Facility maintains a maximum inventory of 14,000 pounds of chlorine, a regulated substance, as a liquified compressed gas in 1-ton cylinders. Here are the findings from the inspection:… Membership Required You must be a member...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

EPA issues RMP citations @ water treatment plant (Cl2 & $83K) Read More »

EPA issues RMP citations @ food manufacturing facility (NH3 & $83K)

Respondent operates a food manufacturing process involving ammonia refrigeration with more than 10,000 pounds of anhydrous ammonia on site.  Respondent has an RMProgram level 3 covered process, which stores or otherwise uses anhydrous ammonia in an amount exceeding its applicable threshold of 10,000 pounds.  On February 27, 2020, the EPA conducted an on-site inspection of…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

EPA issues RMP citations @ food manufacturing facility (NH3 & $83K) Read More »

EPA issues RMP citations @ frozen foods processing facility (NH3 & $100K)

Respondent is the owner and operator of a frozen foods processing facility that includes anhydrous ammonia storage tanks, valves, piping, compressors, freezer tunnels, and other buildings, structures, equipment, installations, or substance-emitting stationary activities from which an accidental release of anhydrous ammonia may occur; which belong to the same industrial group; which are located on one…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

EPA issues RMP citations @ frozen foods processing facility (NH3 & $100K) Read More »

EPA issues RMP GDC citations @ flammable liquids warehouse (flammable liquids & $109K)

Respondent engages in chemical warehousing and storage activities at the Facility. The Warehouse comprises more than 200,000 square feet of space. It is used, in part, for storing hazardous materials, including, without limitation, flammable liquids and other extremely hazardous substances that may be toxic, reactive, flammable, volatile, or corrosive as stored in the Warehouse…. Membership...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

EPA issues RMP GDC citations @ flammable liquids warehouse (flammable liquids & $109K) Read More »

OSHA issues PSM citations @ chicken processing plant (NH3 & $110K)

A federal workplace safety investigation into a Jan. 19, 2022, ammonia leak that hospitalized two workers and led to the evacuation of about 50 workers at a Canton poultry processing plant found their employer might have prevented the incident by ensuring required safety standards were followed. OSHA found the uncontrolled temperature and pressure conditions on…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

OSHA issues PSM citations @ chicken processing plant (NH3 & $110K) Read More »

EPA issues RMP/EPCRA citations @ frozen foods processing facility (NH3 & $100K)

Respondent is the owner and operator of a frozen foods processing facility that includes anhydrous ammonia storage tanks, valves, piping, compressors, freezer tunnels, and other buildings, structures, equipment, installations, or substance-emitting stationary activities from which an accidental release of anhydrous ammonia may occur; which belong to the same industrial group; which are located on one…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

EPA issues RMP/EPCRA citations @ frozen foods processing facility (NH3 & $100K) Read More »

EPA issues RMP citations @ bakery (NH3 & $80K)

The Respondent manufactures bread and bakery products. The Respondent’s bakery processes meet the definition of”process” and “covered process “, as defined by 40 C.F.R. § 68.3. The Respondent had one RMP program level 3 covered process (anhydrous ammonia refrigeration system) which stores or otherwise uses a regulated substance in an amount exceeding the applicable threshold…....

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

EPA issues RMP citations @ bakery (NH3 & $80K) Read More »

EPA issues RMP citations @ R&D facility after release (Isobutane & $54K)

Respondent has a commercial scale distillation process used for research purposes at the Facility, meeting the definition of “process “, as defined by 40 C.F.R. § 68.3. Isobutane is a “regulated substance ” pursuant to 40 C.F.R. § 68.3 with a threshold quantity of 10,000 pounds.  Respondent has greater than a threshold quantity of isobutane,…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

EPA issues RMP citations @ R&D facility after release (Isobutane & $54K) Read More »

EPA issues RMP citations @ poultry processing facility (NH3 & $124K)

The Respondent processes and freezes poultry products for distribution. The Respondent has two systems which include Anhydrous Ammonia at the Facility. The Respondent had one RMP program level 3 covered process (anhydrous ammonia refrigeration systems) which store or otherwise use a regulated substance in an amount exceeding the applicable threshold. The Respondent’s poultry freezing processes…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

EPA issues RMP citations @ poultry processing facility (NH3 & $124K) Read More »

EPA issues RMP citations @ chemical manufacturing facility (Cl2, CHCl3, CH3Cl, C2H3Cl & $500K)

The respondent is the owner and operator of a chemical manufacturing facility. EPA conducted an inspection of the Facility on May 1-4, 2018, to determine the Respondent’s compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68. The following chemicals are “regulated substances” pursuant to 40 C.F.R. § 68.3. The threshold quantity for…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

EPA issues RMP citations @ chemical manufacturing facility (Cl2, CHCl3, CH3Cl, C2H3Cl & $500K) Read More »

EPA issues RMP citations @ ice-making plant (NH3 & $170K)

Respondent owns and operates an ice-making plant that uses anhydrous ammonia in a refrigeration “process”. In 2016, Respondent filed a Program 3 RMP for the Process and reported that it used 22,000 pounds of anhydrous ammonia. In accordance with 40 C.F.R. § 68.10(a) and (f)-(h), the Respondent’s use, storage, and handling of anhydrous ammonia in…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

EPA issues RMP citations @ ice-making plant (NH3 & $170K) Read More »

Scroll to Top