Hazards of evacuating NH3 from the process

On February 7, 2017, an employee, 50, was making preparations to replace the relief valve of a 1,000-gallon ammonia (NH3) tank. The incident investigation reported that the tank was empty of liquid NH3. However, it contained approximately 80 psi of vapor pressure.

The employee set up a 30-gallon drum that contained water and affixed it to the nurse tank by way of a hose. He then turned the relief valve of the tank to bleed the vapor pressure into the drum. The vent of the drum was not completely clear, causing the bottom of the drum to burst and become airborne.

The drum became separated from the hose and was ejected over the top of the ammonia storage tank, spraying the employee’s lower portion of his body with ammonia. The employee sustained chemical burns and showed signs of toxic vapor inhalation, which he was hospitalized and received treatment.

Violations/PenaltiesSeriousWillfulRepeatOtherUnclassTotal
Initial Violations112
Current Violations112
Initial Penalty$1,386$0$0$0$0$1,386
Current Penalty$1,386$0$0$0$0$1,386
FTA Penalty$0$0$0$0$0$0
#Citation IDCitaton TypeStandard CitedIssuance DateAbatement Due DateCurrent PenaltyInitial PenaltyFTA PenaltyContestLatest EventNote
1.01001Serious19100303 G01 I A04/20/201705/16/2017$1,386$1,386$0Z – Issued 
2.02001Other19100178 L0604/20/2017$0$0$0Z – Issued 

Source: https://www.osha.gov/ords/imis/establishment.inspection_detail?id=1209753.015

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