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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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Safety culture and the pillars of safety
My approach to world-class safety is summed up in a single image (ICSI)
To improve safety performance, coherent action is required in three (3) areas: technical aspects, safety management, and human and organizational factors These different “pillars” all influence the “culture of safety” within an organization. It should be emphasized that, in any given organization, safety priorities have undergone several phases of chronological development, with each...
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Safety Thought of the Week... The situation is always unique
“The situation that the worker has to manage is always unique. Even if the prescribed operation is habitual, certain factors are specific to this particular time: the weather conditions, the time and the day of the week, the state of the upstream or downstream facilities, the equipment to be used, a maintenance technician nearby, the team not being made up of the usual members, a change in procedure,...
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Paddle Blind
Reading blinds and blanks identifiers (ASME B16.48)
Many organizations use blinding/blanking as their main means for isolating a Permit-Required Confined Space.  But a number of years ago, an unqualified operator mistook a “Paddle Spacer” for a “Paddle Blind,” thus leaving the flammable gas pipe to the PRCS improperly isolated.  There is a very distinct way to tell these two in-line devices apart from one another –...
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ASME B107.300 establishes the safety requirements and limitations of use for torque wrenches
One of my favorite topics to discuss during hazard analyses, incident investigations involving LOPC, and audits are the use of torque wrenches.  These wrenches play a critical role in process safety, yet they may be among the top 5 abused and misused tools in the mechanic’s toolbox.  And sadly, many still wish to argue that torque wrenches are not required in process safety, regardless...
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Does reuse of a pressure gauge in a different service or location need an MOC?
Not a trick question; however, I bet it made you stop and think for a second.  There are many stories/scenarios involving LOPC events where a pressure gauge was not maintained or not read properly.  This year we got involved in an LOPC event and testing done on the critical pressure gauge showed it was way off in its reading.  Of course, the gauge was over 20 years old, had never been...
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The 7 Principles of Conservative Decision-Making
It is important to have a systematic and exhaustive decision-making process in place. While it applies especially to strategic levels, it can be adapted to all levels, because trade-offs must be made everywhere within organizations. Recognise the existence of and the need for compromise: accept that at every level the company can die in a number of different ways (loss of customers, major quality issue…),...
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The 7 Principles of Safety Leadership
Historically, the job of a manager has consisted of planning, doing, checking, and acting – the famous PDCA cycle taught in management schools. But tomove towards an integrated safety culture, the role of managers now extends beyond this cycle: they influence and inspire safer behaviors from theirteams. The involvement of managers is essential since they set the tone: it is they who mobilize everyone. ...
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The effect of wearer stubble on the protection given by Filtering Facepieces Class 3 (FFP3) and Half Masks (UK HSE)
HSE Inspectors routinely come across workers with various degrees of stubble growth using respiratory protective masks despite guidance to the contrary. This research studied the effect of 0-7 days stubble growth on the protection given by FFP3 filtering facepieces and half masks.  Fifteen male volunteers took part, each testing four masks. For most, three different designs of FFP3 and one-half...
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Trust and Credibility in the workplace begins and ends with safety
We hear a lot about the significant role trust and credibility play in a safety effort within an organization looking for a step-change in safety performance and culture.  I agree with this; however, I take a different view of how this all plays out.  If an organization is struggling with trust and credibility in safety, I believe it is simply a reflection of the lack of trust and credibility...
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Taking a different approach in Incident Investigations and Behavior-Based Safety Process goes a long way in building trust and credibility in safety
Building trust and credibility in safety does not require some special effort. It just requires a constant message that is backed up with constantly reinforced behaviors from management/leadership. Some may call this “Walking the Talk”; but we have to ensure the TALK is correct before we walk it! There are two (2) big pieces to a Safety Management System that not ONLY do they usually NOT...
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Unloading/Loading HAZMATs without a "qualified attendant"
I have said this many times… one of the most hazardous tasks that can take place on industrial property is the loading/unloading of hazardous materials.  So many things can go wrong and with the quantities being handled, hazards can get out of control quickly.  So DOT has seen fit to require a “qualified attendant” during the loading and unloading process.  However,...
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Motive Power Removed
Transportation Containers and PSM/RMP
I took this photo as part of an investigation to assist a potential new client in their defense against an OSHA citation.  This setup is exactly what OSHA took issue with.  A DOT container “dropped” and was being used as a “storage tank” since its motive power had been removed. This practice caused the PSM threshold for flammable liquids (e.g. 10,000 pounds) to be...
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