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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026). Members of The Chlorine Institute receive a FREE SAFTENG membership. If you qualify, please contact me
NOTE: Any trade group interested in becoming a partner with SAFTENG for your Member Companies, please reach out, and I can share the plan
SAFTENG has:
- Over 19,000 categorized unsafe acts/conditions and accident/injury photos
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- Over 5,000 Technical Articles on Process Safety, Emergency Response & OSH topics
- Over 450 videos (those not allowed on YouTube Channel)
Many THANKS to my NEW Members and those who CONTINUE to support SAFTENG:
Respondent is an owner and operator of a petroleum refinery. Refining operations at the Facility are currently idled. EPA conducted an inspection of the Facility on September 20 – 26, 2022, to assess compliance with Section 112(r) of the CAA (the “Inspection”). During the Inspection, and in a letter dated October 13, 2022, EPA informed Respondent of observations made during the Inspection. EPA...
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In FY 2022, the agency continued its efforts to reduce risks of accidental releases at industrial and chemical facilities, such as:
Concluded three (3) judicial actions,
145 administrative penalty actions, and
18 administrative compliance orders
In FY 2022, EPA renewed its presence in the field and increased its on-site inspections by more than 150% compared to FY 2021.
EPA has addressed serious...
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As we have discussed at length, OSHA is in the process of updating the HAZCOM Standard (1910.1200) to reflect GHS Rev. 7. The most significant change in this adoption will be how Flammable Gases are categorized in 1910.1200 Appendix B, and this will also impact the PSM standard (1910.119) application. Here is OSHA’s official justification for these changes:
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The Respondent operates plastics material and resin manufacturing processes at the Facility that produces polymers used in various applications and products, meeting the definition of “process “, as defined by 40 C.F.R. § 68.3. The Respondent produces, processes, handles, and stores 1,3-Butadiene, Chlorine, Propylene oxide, and Acrylonitrile at the Facility.
On February 2, 2022, an incident...
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OSHA’s VPP efforts in process safety has offered the following questions regarding the PSM activities in the process. Here are seven questions that will help you gauge your level of PSM expectations related to ammonia refrigeration:
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Mr. Trevor Kletz is, without a doubt, my favorite author. In 2001 he published his book on Human Factors in process safety – “An engineer’s view of human error” (Third edition). It is a MUST-READ for those who practice process safety, significantly if you facilitate process hazard(s) analysis (PHA), including the Human Factors analysis. His book is quite telling,...
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Admiral Rickover’s 7 Steps to Safety Success need to be adhered to today more than ever! They are simple and timeless, as he lived by them in the 1950’s and 60’s while building the U.S. Navy’s Nuclear Power program.
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A safety management system should mirror the manufacturing process’s quality management system. The only difference is the “customer”… in the manufacturing process the customer is external – in the safety process, our employees are our customers.
Both management systems REQUIRE SAMPLING and ACCURATE process measurements.
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Safe storage, handling, and transfer of hazardous materials is key to reducing chemical accidents and dangerous mixtures of incompatible materials. Close storage of incompatible chemicals could create a risk of fire, explosion, or release of toxic gases and fumes. Storage locations should be according to the fire code, have proper fire protection, and are structurally appropriate.
The Emergency Planning...
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In OSHA’s fiscal year (October 2021 through September 2022), the agency conducted 151 Respiratory Protection inspections and issued 325 citations, with penalties totaling $1,388,505.
62311 / Nursing Care Facilities (Skilled Nursing Facilities) was #1 in Citations with 325
62311 / Nursing Care Facilities (Skilled Nursing Facilities) was #1 in Inspections with 151
62211 / General Medical...
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Over the last several years, OSHA has asked, in the annual Supplement B questionnaire, specific questions designed to help share information about the site’s safety and health management systems (SHMS), but mainly about the critical areas of PSM programs and established procedures used to maintain, collect, and analyze PSM systems/process metrics.
In 2016, OSHA developed a Fact Sheet, “The Use...
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Background: CP rectifiers protect pipes against corrosion. Their use is mandated on liquid and gas pipelines by the Department of Transportation’s (DOT), 49 CFR § 195.573 (liquid pipelines) and § 192.465 (gas pipelines). While 29 CFR 1910.147 standard may control the hazards associated with the operation of CP rectifiers, it does not eliminate the other sources of electrical current employees...
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