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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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Poor Preparation Prior to Hot Work Leads to Fires (BSEE Safety Alert No. 447)
Recently, several fires occurring during hot work have been reported to BSEE. Hot work is any job with the potential to create an ignition source, such as an open flame, sparks, or high temperatures. Examples of hot work include welding, using acetylene torches, and grinding and cutting metal. … HomeRead More »
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Temporary Equipment as a Potential Source of Ignition on Offshore Facilities (BSEE Safety Alert 449)
Bureau of Safety and Environmental Enforcement field personnel have indicated a need for increased operator awareness when using temporary equipment (TE). Some TE may be a potential ignition source and can range from small items such as portable welding sets to large skid-mounted packages (e.g., temporary generators, air compressors, hydraulic power packs, well-testing equipment, process equipment,...
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EPA's RMP Emergency Response requirements explained for "Non-Responding Facilities"
In my discussions with SAFTENG members who are Process Safety clients, the question is always asked:  “Where do you get the terms “responding facilities” and “Non-Responding facilities” from?  These are terms used in EPA’s Risk Management Plan rule, and I have said many times in my writings that not every facility is required to have an emergency response...
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EPA issues RMP citations @ synthetic rubber manufacturing facility (1, 3-Butadiene and NH3 & $100K)
Respondent has a synthetic rubber manufacturing process at the facility that processes two petrochemicals, butadiene and styrene, and the temperature of the reaction is controlled by anhydrous ammonia. Respondent has greater than a threshold quantity of 1, 3-Butadiene and Ammonia (anhydrous) in a process at the Facility, meeting the “covered process” definition defined by 40 C.F.R. § 68.3. Complainant...
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EPA issues RMP GDC citations @ three (3) chemical manufacturing and distribution facilities (Oxidizers and Flammable Liquids & $85K)
Respondent is the current operator of a chemical manufacturing and distribution facilities. The General Duty Clause applies to any stationary source producing, processing, handling, or storing regulated substances, as defined above, or other extremely hazardous substances (“EHS”). EHSs include regulated substances listed pursuant to Section 112(r)(3) of the Act at 40 C.F.R. § 68.130 and chemicals on...
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EPA proposing a retention period for Hot Work Permits
The requirement to issue a hot work permit, including documentation of necessary fire protection and prevention measures, is currently in the RMP regulation only for Program 3 processes. Under 40 CFR 68.85(b), “The permit shall be kept on file until completion of the hot work operations.” Under the existing RMP regulations, it can be difficult for implementing agencies to determine if the facility...
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EPA's proposing changes requiring updating RAGAGEPs
EPA initially looks to the latest version of industry codes, standards, and guidelines to determine whether an owner or operator has documented compliance with RAGAGEP under 40 CFR 68.65(d)(2), given that 40 CFR part 68 does not define the phrase “recognized and generally accepted good engineering practices.” EPA believes this application makes sense because the plain meaning of the phrase is that...
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EPA's proposed changes to the RMP Retail Facility Exemption
The current definition of “retail facility” at 40 CFR 68.3 is “a stationary source at which more than one-half of the income is obtained from direct sales to end users or at which more than one-half of the fuel sold, by volume, is sold through a cylinder exchange program.” The period of sales to end users is unclear; it lacks a definite time frame to calculate whether more than one-half of the facility’s...
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EPA considering changing their postion on "Storage Incident to Transportation" in regards to RMP Thresholds
Currently, under 40 CFR 68.3, the term “stationary source” does NOT apply to transportation activities, including storage incident to transportation for any regulated substance or any other extremely hazardous substance.  A stationary source does include transportation containers connected to loading/unloading equipment or used for storage, not incident to transportation. Still, the term “storage,...
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OSHA announces changes to the Severe Violator Enforcement Program (SVEP) to strengthen enforcement, improve compliance
The new criteria include violations of all hazards and OSHA standards and will continue to focus on repeat offenders in all industries. Previously, an employer could be in the program for failing to meet a limited number of standards. The changes will broaden the program’s scope with the possibility that additional industries will fall within its parameters.  Specifically, the updated criteria...
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OSHA issues PRCS citations @ tanker truck inspection facility
A 48-year-old worker entered a tanker trailer to inspect it as part of an annual U.S. Department of Transportation requirement and was overcome by exposure to bleach and chlorine gas. The worker was found unconscious in the tanker trailer, and he later died of his injuries. An investigation by OSHA determined his employer failed to identify and evaluate atmospheric hazards in the confined space, train...
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EPA issues RMP GDC citations @ manufacturer of electro-optical components ($46K)
The respondent’s facility (“Facility”) is located in a mixed-use area. The Facility is located on the third and fourth floors of a mixed-use commercial/industrial building that houses medical offices, a deli, and other businesses. The Facility is located within a third of a mile of several tourist attractions, including museums and restaurants. The east end of the building abuts the...
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