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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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EPA issues RMP citations @ WWTP (Cl2, LPG, SO2 & $39K)
Respondent owns a wastewater treatment plant. Chlorine, propane, and sulfur dioxide (anhydrous) are each a ” regulated substance”, as set forth in 40 C.F.R. § 68.130. The Respondent has a wastewater chlorination process at the stationary source. The Respondent’s facility has propane in excess of the 10,000-pound threshold, however, such propane is not used in the wastewater chlorination...
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EPA issues RMP citations @ chemical and explosives facilities (NH3, Nitric Acid, Oleum, Sulfuric Acid & $257K)
Respondent’s facilities are located in Missouri. On or about March 30-April 1, 2010, EPA conducted an inspection of the Carthage, Missouri facility to determine compliance with 40 C.F.R. Part 68. On or about September 27-29, 2010, EPA conducted an inspection of the Louisiana, Missouri facility to determine compliance with 40 C.F.R. Part 68.  Information collected during the EPA inspections...
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EPA issues RMP @ pulp bleaching mill (ClO2 & $32K)
Respondent is the owner and/or operator of operates a pulp bleaching mill. Respondent has registered an RMPlan with the EPA for its Facility and has developed an RMProgram accidental release prevention program for the Facility. Respondent has on-site 19,022 pounds of chlorine dioxide in one RMProgram level 3 covered process, which stores or otherwise uses chlorine dioxide in an amount exceeding its...
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EPA issues RMP GDC citations @ food plant (NH3 & $40K & 2,989 pounds release)
Respondent owns and operates a facility with the North American Industry Classification System (NAICS) code of 311230 Breakfast Cereal Manufacturing. The manufacturing facility produces cereal products and snack bars. A refrigeration system is used for the operation of chillers, compressors, and condensers that support manufacturing activities, including the cereal processing area. The refrigeration...
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Elemental Chlorine (Cl2) is NOT present in sodium hypochlorite (NaOCl)
Whenever I am doing a Chlorine project this always comes up, as I almost always try and get anyone who is using elemental chlorine to make the switch to “bleach”, or sodium hypochlorite (NaOCl).  Too many facilities are not capable of safely storing and handling elemental chlorine – that is just a hard fact.  These businesses who are using “short-filled” cylinders,...
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safety switch heavy duty
Does your LOTO training include some basic ESRWP training?
In a lot of older plants, personnel who are locking out equipment are not granted the convenience of a “local electrical disconnect,” meaning they have to use what I call “knife disconnects” such as this: Or do we make the qualified electrical workers the “gatekeepers” of all electrical LOTO, and thus only they operate these switches? When workers who are NOT “qualified...
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OSHRC vacates HAZWOPER citation for response to NH3 @ a power plant
This case has bounced around for a while now, but the power plant won their case and had the 29 C.F.R. § 1910.120(q)(3)(iv) citation vacated by the OSHRC.  On a personal note, I agree with the dissenting opinion.   Only Item 2 of that citation is at issue on review—it alleges a violation of 29 C.F.R. § 1910.120(q)(3)(iv) and proposes a $9,054 penalty because employees who responded to...
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DOJ puts Ice Plant (NH3 refrigeration) on notice for failing to implement an RMP
You have to be really special to get EPA’s Criminal Investigation Division involved in your RMP inspection – DONT BE SPECIAL! But once again we have a NH3 refrigeration facility just not “getting it”… The case was prosecuted by Assistant U.S. Attorney Terrence P. Donnelly, with the assistance of Dianne Chabot, EPA Regional Criminal Enforcement Counsel and was investigated by...
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PHMSA Rated HAZMATS
What do you think the most are the most hazardous chemicals on our streets/rails/water-ways and air were in 2015-2018?
PHMSA identifies the hazardous materials that have been linked to the most serious consequences in terms of deaths and major injuries relative to exposure. The Office of Hazardous Materials Safety (OHMS) periodically reviews the incident data to explore, develop and refine methodologies that illustrate which hazardous materials are most likely to be involved in death and major injury relative to how...
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General Failure Causes of Chlorine Releases at Chlorine Manufacturing Sites 2008 2014
USA, Mexico, Canada Chlorine (Cl2) Release Data (1997-2014)
Here are the official numbers from The Chlorine Institute: … HomeRead More »
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Air-Conditioning, Heating and Refrigeration Institute (AHRI) fire safety study on A2L Refrigerants
The phase-down and restriction of the most common and widely used refrigerants was initiated in the late 1980’s and has spurred innovation, both for the alternative refrigerants that have been introduced as well as in the equipment that uses them. Safety Group A2L refrigerants (lower toxicity and lower flammability) represent the most recent in the focus of deployable reduced GWP/zero ODP refrigerants....
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NH3 Line break from hell!
I will give these guys this credit… they make great videos for the ammonia refrigeration industry.  But as a safety professional, I was appalled at some of their actions and lack of safety while watching two of their videos.  This particular video shows two (2) workers removing and replacing an NH3 valve – a clear “line break” task.  One of my biggest beef with...
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