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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026). Members of The Chlorine Institute receive a FREE SAFTENG membership. If you qualify, please contact me
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SAFTENG has:
- Over 19,000 categorized unsafe acts/conditions and accident/injury photos
- Over 1,500 ppt's & doc's in the SAFTENG Library
- Over 5,000 Technical Articles on Process Safety, Emergency Response & OSH topics
- Over 450 videos (those not allowed on YouTube Channel)
Many THANKS to my NEW Members and those who CONTINUE to support SAFTENG:
After nearly 20 years in ER specializing in large-scale incidents, I can say that with this news I am sorry I got out of the work when I did. This addition to the rails of the USA will be a fun and wild addition. LNG—referred to as “Methane, refrigerated liquid” within the HMR—has been transported safely by trucks on highways and by marine vessels for over 40 years in the United States,...
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I see this practice, keeping cylinders in-service beyond their hydro due dates, and I just want to make everyone aware that although this practice may be complaint with 49 CFR Part 180, it sets up the Emergency Response Team (ERT) with a potentially serious Breathing Air (BA) issue during a response. There are two failures, both are quite common finds during our ER audits/assessments, that come...
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This week I shared a serious chlorine incident that sent seven (7) people to the hospital, including firefighters and neighbors. This incident could have been managed very easily and with much fewer impacts on responders and the community had the facility followed basic RAGAGEP requirements for their 1-ton chlorine containers. Basically, the leak was on a fusible plug in the liquid phase...
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We have discussed hydrostatic testing of all sorts of containers, most notably our SCBA cylinders and our process piping. But one very important cylinder I do not mention near enough is the 1-ton Chlorine cylinders. All chlorine cylinders, except DOT 3E 1800, MUST BE HYDROSTATICALLY TESTED EVERY FIVE-YEARS from the date of the previous hydro test (49 CFR Parts 100-185). The DOT 3E...
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A company was fined $200,000 for a chlorine leak incident on Sept 4, 2016, in which seven people were taken to hospital. The incident involved a chlorine leak in a cylinder stored in a chlorine storage facility. The leak triggered an alarm from one of the facility’s chlorine detectors and a worker activated the chlorine gas emergency scrubber and exhaust system. Two workers donned protective...
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RECOMMENDATIONS
The NIOSH Fire Fighter Fatality Investigation and Prevention Program (FFFIPP) recommends that fire departments ensure all firefighters responding to natural gas or propane incidents:
use gas detection equipment and do not rely upon their sense of smell to determine if propane or natural gas is present
understand that the odorant in natural gas or propane can fade
are trained on the...
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This week another RMP Reconsideration Final Rule requirement was born. Many of you had already made the necessary changes to your written management system way back in December 2019, but for those of you that put things off to the last minute… well that last minute just came and is now gone! So what exactly changed this week?
(emphasis by me)
…
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Recently we witnessed an electrical work perform a lockout on a piece of equipment that was not starting during the start-up phase of the process. This piece of equipment was absolutely critical for the process to run safely so this worker and the facility personnel witnessing this as well failed to recognize a CRITICAL mistake he made in his “means to verify a zero energy state”. ...
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March 12, 2021
MEMORANDUM FOR:
REGIONAL ADMINISTRATORS STATE PLAN DESIGNEES
THROUGH
AMANDA EDENS Deputy Assistant Secretary
FROM:
PATRICK J. KAPUST, Acting Director Directorate of Enforcement Programs
SUBJECT: Updated Interim Enforcement Response Plan for Coronavirus Disease 2019 (COVID-19)
This Updated Interim Enforcement Response Plan for Coronavirus Disease...
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A 32-year-old male employee was crushed by/caught in a rotating machine roller while attempting to package a mattress. The victim was in the process of operating the machine, rolling, and wrapping a twin-sized mattress with cellophane to prepare it for packaging and shipping when he was caught by the roller. Two machines function together to first compress a mattress to a flat, thin state inside of...
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We have all done it… used the words “confined space” when we were actually discussing a Permit-Required Confined Space. But in the year 2021, I hope we have come to realize the huge difference between the two types of spaces. Just merely speaking in terms of OSHA compliance, there is a good reason why 1910.146 is titled “Permit-required confined spaces”...
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The CAFO resolves alleged CAA violations that Complainant asserted occurred in conjunction with Respondent’s storage and handling of toluene diisocyanate, an extremely hazardous substance, at its former plant growth media manufacturing facility. Respondent reports that the Facility ceased operations on or about December 3, 2020. Respondent also reports that subsequently, all equipment, inventory, raw...
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