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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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Process Safety and Engineered Pressure Enclosures
I can still remember the day I was told: “the pipe failed its thickness testing – but don’t worry we are going to use a pipe clamp so we can keep using it”.  I had just attended my API 570 and 510 courses to learn all about process equipment inspection protocols.  Not once did I hear about any “enclosure” that we could put around a leak or a failed inspection...
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Canadian NH3 Incidents 2007 2018
Canada's Ammonia Refrigeration staffing requirements (Public Occupancies)
Canada has an interesting requirement for their NH3 refrigeration plants that operate within structures where the general public could be exposed to the NH3.  Since the promulgation of OSHA’s PSM standards in 1992, OSHA has shied away from even mentioning “staffing” for a covered process.  In the USA, we have plants that run 24/7/365 without trained refrigeration personnel...
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Line Break gone BAD (Chlorine)
We have yet another failure of enormous proportions.  When two workers, one of which is a Supervisor, are opening a liquid chlorine line and they have on supplied-air respirators without the regulator attached to the facepiece we have entered into the Twilight Zone.   WorksafeBC has levied a $318,707 fine against the city’s water-treatment plant for: … HomeRead More...
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When we fail @ Hot Work Safety (Video of Designated HW area)
Whether we’re in process safety or just good ole fashioned occupational safety and health, the act of performing hot work (welding to the layperson – my feeble attempt at some Dumb and Dumber humor) can be one of the most dangerous task workers can perform.  Add in the fact the hot work is done within a PSM/RMP “covered process” and the risk rise substantially.  But...
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Does a manufacturer's maintenance instruction over-ride OSHA's "minor servicing" exception?
We have a machine and this machine has a couple of tasks that have been deemed “minor servicing”.  As we walk by we see a worker in the machine and no LOTO in place so of course we stop and ask about the situation.  We are told the task being done, “XXXXXXXX”, is indeed a “minor servicing” task approved by the safety department.  We continue on our...
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When bollards look good, but fail miserably
Bollards – a safety engineer’s best friend and a facility engineer’s worst nightmare.  I am not quite sure how we lost our way in such a simple design for such a significant safeguard.  But the International Fire Code (IFC) since the early 1990’s when I began using it has remained consistent in the design of Bollards.  I am not even aware of any other design standard...
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Understanding Nitrogen Hazards - It is NOT a "toxic hazard" (OSHA GHS)
Last year I was attending some continuing education for my hazardous materials work.  The instructor was outstanding until he went on his tirade against Nitrogen (N2).  He was factually correct when he stated that N2 was a leading killer within confined spaces, but he went off the rails when he tried to convince me that N2 is a toxic hazard and it is this toxic hazard that is killing workers. ...
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EPA RMP citations @ refrigerated warehouse and storage facilities (NH3 & $53K w/ $112K SEP)
Respondent is a business that owns and operates two (2) refrigerated warehouse and storage facilities located in Nebraska and Minnesota. The Nebraska facility is located in EPA Region 7 and the Minnesota facility is located in EPA Region 5. Information gathered during the EPA inspection revealed that Respondent had greater than 10,000 pounds of anhydrous ammonia in a process at its Nebraska facility....
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CSB's Accidental Release Reporting
Here is an initial look at the rule, signed by the CSB Interim Executive today. The final rule requires an owner or operator of a stationary source to submit an accidental release report to the CSB. The rule describes when to file a report of an accidental release and the required content of such a report. The purpose of the rule is to ensure that the CSB receives rapid, accurate reports of any accidental...
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Permit-Required Confined Space Program (w/ Construction requirements)
Attached is the written program for General Industry facilities which incorporate OSHA’s newer Confined Spaces in Construction requirements.  It is my recommendation that we UPDATE our written program that was based on the older 1910.146 standard to include all the improvements in 1926.1201 – .1213.  We should also understand that even though our facility may fall within OSHA...
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No Procedure for Requesting RMP Five-Year Review Extension
The Risk Management Program (RMP) regulations require the owner or operator of a stationary source to revise and update the source’s RMP at least once every five years from the date of its initial submission or most recent full update (§68.190(b)).  Is there a procedure for obtaining an extension to complete the five-year review?  … HomeRead More »
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Types of Information Relevant for Response Planning
The Risk Management Program emergency response coordination activities require the owner and operator of a stationary source to provide to the local emergency planning and response organizations: the stationary source’s emergency response plan if one exists; emergency action plan; updated emergency contact information; and any other information that local emergency planning and response organizations...
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