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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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2018 Video of the Week #11 (Truss Walker)
 
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Conveyor Accident w/ Pics (LOTO Story)
On May 25, 2016, I was sitting on and repairing an industrial conveyor belt. Suddenly, the conveyor belt started up, and I went on a ride that changed my life forever. I spent 16 days in the hospital, where doctors focused on placing a rod and screws into my left arm (the rod and screws eventually became infected with MRSA and had to be removed from the arm) and applying skin grafts to areas where...
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2018 Photo of the Week #11 (Human Factors - Signs Case Study)
This is 100% real… you can’t make this stuff up!  WHAT THE HELL were they thinking?  
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Is the IIAR adopting "bench testing" for Relief Valves?
CORRECTION Made 3/21/2018 So I was glad I was sitting down when I started reading the Public Review #2 Draft of IIAR-6, Standard for Inspection, Testing, and Maintenance of Closed-Circuit Ammonia Refrigeration Systems.  Now it’s just a DRAFT version out for public review and comments, but I was so pleased to see TABLE 13.1, Overpressure Protection Devices Inspection, Testing, and Maintenance...
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WorkSafeBC Ammonia Inspection Initiative update (2/2018)
Between November 20 and December 31, 2017, WorkSafeBC officers conducted the first phase of a three-phase ammonia inspection initiative. Officers inspected ice rinks and recreational facilities that use ammonia as a refrigerant. The focus of the inspections was: risk assessment, exposure control plans, work procedures, emergency response and evacuation plans Of the 223 sites inspected, 181 were using...
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LOTO failure of enormous proportions!
It is the year 2018 – OSHA promulgated its Control of Hazardous Energy standard (1910.147) in 1989.  That means we should have been practicing LOTO for nearly 29 years, and yet we continue to see unreal failures related to workers performing servicing and maintenance without “locking it out.”  This week’s Incident Alerts contained an incident that takes sadness to...
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OSHA PSM citations @ polysilicon facility (H2 Compressor Explosion & $25K)
A hydrogen compressor explosion led to some injuries and a TOSHA inspection, resulting in some PSM citations. … HomeRead More »
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EPA RMP & GDC citations @ chemical manufacturing facility (Cl2 & H2 & Action Plan)
Respondent has owned and operated a chemical manufacturing facility since at least January 2013. The facility manufactures chlorine, sodium hydroxide, solid sodium hydroxide, hydrochloric acid and calcium hypochlorite. The Facility is primarily a manufacturer of chlorine, which is produced through the electrolysis of a sodium chloride being derived from a salt vein deep under the Facility. Brine is...
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59 incidents & 2 updates (2/19-3/8/2018)
Industrial LOTO FATALITY Landfill Employee’s Death In Shredder Appears Accidental (Sheriff’s deputies are continuing to investigate the gruesome death of a 46-year-old employee at a privately owned landfill – shortly after 10 a.m. a worker went to clear a jammed trash-shredding machine – after he repaired the machine, HE CALLED OUT TO HIS CO-WORKERS TO RE-START IT – a...
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IFC and Bulk transfer and process transfer operations
Most know NFPA 30 and OSHA’s 1910.106 for managing flammable liquid hazards.  I have often written about the International Fire Code and its value to those looking for additional measures to reduce risk.  In this situation, it does not disappoint when it comes to “Bulk transfer and process transfer operations.”… … HomeRead More »
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Cal/OSHA Fines Foundry over $280,000 for Permit-Required Confined Space Accident (Auger Double Leg Amputation)
Cal/OSHA has cited a foundry $283,390 for workplace safety and health violations following a confined space accident that resulted in the amputation of an employee’s legs. Cal/OSHA cited the Foundry of similar breaches eight (8) years ago.  On August 28, two workers at the factory were cleaning and unjamming a 38-foot long auger screw conveyor at the bottom hopper of an industrial air filtration...
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OSHA may not cover "drilling operations" but the IFC does
OSHA specifically exempted “Oil or gas well drilling or servicing operations” (1910.119(a)(2)(ii)), which it is trying to rectify with a revision to the standard. However, the IFC and many states have had requirements specific to “well drilling and operating” as it relates to managing the hazards associated with flammable liquids. … HomeRead More »
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