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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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State Supreme Court agrees... N2 is not a toxic gas
As we have discussed before, Nitrogen (N2) Gas is NOT a toxic gas. It is an INERT gas. It has NO exposure limits, and in fact, 78% of every breath we take is N2. However, too much N2 will displace the Oxygen (O2) in the atmosphere, potentially creating a lethal atmosphere. In March of 2016, a contractor, 32, was inspecting fire extinguishers at a steel plant. When he went into a pressurized elevator-control...
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Line Break gone bad - pipe not at a ZES (IMCA Safety Flash)
A member of a team of workers dismantling subsea emergency shutdown valves (ESDV) on deck was badly injured when hit by parts of a valve that were ejected with force. The team had successfully and without any problems already dismantled three (3) valves / ESDV as per the plans for that night. As the last valve was being disconnected, the Grayloc connection between the jumper and valve, along with...
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Lack of Excess Flow Valve leads to liquid LPG release
After filling a propane cylinder at a service station, the attendant placed the filling nozzle on top of the propane piping to hand the cylinder to the customer. The nozzle dropped. The impact with the ground reopened the control valve and resulted in an uncontrolled release of liquid propane. The dispenser lacked the required excess flow valve to control or slow the propane flow. The attendant was...
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EPA RMP citations @ wet corn milling plant (SO2 & $99K)
Respondent owns and operates a stationary wet corn milling plant, which uses sulfur dioxide (anhydrous) (SO2) to control microbial growth during the corn steeping process and to weaken the starch-gluten bonds. Sulfur dioxide (anhydrous) is a regulated substance. See 40 C.F.R. § 68.130(a), Table 1. The Facility maintains a maximum inventory of the regulated toxic substance sulfur dioxide (anhydrous),...
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OSHA issues $2M+ in Willful "Instance-by-Instance" citations @ food manufacturer
OSHA used its “Instance-by-Instance” citation policy to issue $2,812,658 in Willful citations to a food business. A total of 29 citations were issued. The breakdown of the citations is: … HomeRead More »
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OSHA issues $2M+ in Willful "Instance-by-Instance" citations @ metal stamper
OSHA used its “Instance-by-Instance” citation policy to issue $2,870,000 in Willful citations to a metal stamping business, which is now closed down. A total of 130 citations were issued. The breakdown of the citations is: … HomeRead More »
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OSHA issues $4M citations @ electronic vehicle-related parts manufacturer ("instance-by-instance" (IBI) citations)
OSHA has issued $4M+ in citations to an electronic vehicle-related parts manufacturer. This case involves OSHA’s “instance-by-instance” (IBI) citation policy issued in 2024. The citations were for: … HomeRead More »
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Another failure caused by improper torque
This fatal incident is another example of workers unknowingly understanding “torque values” when putting the primary containment system into service. … HomeRead More »
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EPA RMP citations @ Food Facility (a release of 1,024 lbs of NH3 & $46K)
Respondent is the owner and operator of a facility where, on October 10, 2024, there was an incident at the Facility that resulted in an accidental release of NH3. A sanitation team member opened an ammonia valve instead of the valve to drain the marination tank, resulting in the release of 1,024 lbs of anhydrous ammonia. Pursuant to Section 114 of the CAA, 42 U.S.C. § 7414, EPA requested on December...
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Hot Work ignites flammable gas at Dairy
Seven workers suffered burns after welding sparks ignited accumulated biogas – the contractor workers were carrying out welding work near the biogas plant when the accident occurred – One worker has sustained major burns while six others suffered minor injuries – the biogas balloon near the effluent treatment plant was undergoing annual maintenance at the time of the accident –...
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Mexico City NG Gas Explosion
A truck carrying Natural Gas (called “pipas”) wrecked and leaked the gas, which then found an ignition source. (See video below) The explosion killed at least six (6) people and left 90 injured. Ten (10) have been discharged as of Wednesday morning. Footage of the aftermath showed some victims with severe burns across their bodies and charred clothing. The explosion damaged 32 nearby vehicles.
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Why we NEVER give up the key(s) to our LOTO lock(s)
At approximately 6:30 a.m. on March 06, 2012, Employee #1 was prepping to perform maintenance on a pug mill. Employee one was involved in performing the job duty of replacing the ends of worn paddles with new ones at the time of the incident. Employee #1 began working on the collect auger and requested the assistance of a coworker to bump test the collect auger. … HomeRead More »
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