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How did you "Class" your PSM/RMP covered process piping?
For those living the dream of being a process safety professional know that one of the fundamental decisions we eventually have to make is how will we “class” our PSM/RMP covered process piping.  For almost all of us, the best Piping Inspection RAGAGEP will be API 570, Piping Inspection Code and this RAGAGEP has a very ingenious way of “classifying” process piping based...
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OSHA PSM citations @ potato processor (NH3 & $273K)
OSHA found an Idaho frozen food manufacturer failed to safeguard employees and was unprepared to respond to a release of 1,300 lbs. of anhydrous ammonia on Dec. 1, 2015. While no one suffered an injury in the December incident, other major ammonia releases at the facility have hospitalized employees in the past. In its review of the latest incident, OSHA found the company lacked adequate emergency...
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Did you ever think about the information collection requirements in the PSM Standard?
The major information collection requirements of the PSM Standard include: … HomeRead More »
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OSHA, PPE Hazard Assessment, Injuries, Feasibility, greater hazard, and Industry Practices (OSHRC Decision)
We see this argument from time to time, hence I am sharing this OSHRC decision from last week as a discussion “starter” at facilities, especially food facilities where safety glasses are not used for whatever reason(s).  This case involved a chicken processing facility that chose to NOT use safety glasses on a “chicken deboning line”.  The facility had one previous...
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Establishments in the following industries with 20 to 249 employees must submit injury and illness summary (Form 300A) data to OSHA electronically
The new rule, which takes effect Jan. 1, 2017, requires certain employers to electronically submit injury and illness summary (Form 300A) data.  The amount of data submitted will vary depending on the size of company and type of industry.  The new reporting requirements will be phased in over two years.  Establishments in the following industries with 20 to 249 employees must submit...
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Whats OSHA been up to for the past month? (May 2016)
Have you ever wondered just how busy is OSHA? How many inspections does OSHA do in a single month? What are they working on? Who are they visiting? Why are they visiting certain workplaces and not others? Are they “picking on anyone”? etc. Well, have a look into a month of inspection history from 4/20/16 to 5/20/16. In this month, OSHA has: … HomeRead More »
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2016 Photo of the Week #22 (Team work can be such an electrifying experience)
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2016 Video of the Week #22 (45 pounds per square can be lethal)
WARNING!  Viewer Discretion Advised.  
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PRCS Entry Supervisor and Rescue verification has changed with 1926.1210
For those who have been adamant and faithful followers of 1910.146, know that the standard requires the Entry Supervisor to verify rescue services are available and that the means for summoning them are operable BEFORE he/she signs the entry permit and allows entry to begin.  Although we get a lot of pushback on this, as many people do not believe this is actually required for EACH ENTRY,...
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69 incidents & 0 updates (5/25/16)
  ­­2016 Fatality Tracker Electrical 9 (2015 = 38) (2014 = 55) (2013 = 32) (2012 = 68) Forklift/Aerial 18 (2015 = 48) (2014 = 60) (2013 = 62) (2012 = 52) Mining* 7 (2015 = 21)  (2014 = 401) (2013 = 87*) (2012 = 92*) *ONLY USA Explosions 47* (2015 = 135)  (2014 = 157) (2013 = 194) (2012 = 241) *24 were in the Pemex explosion Cranes 33* (2015 = 28)  (2014 = 20) (2013...
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EPA RMP Program 2 citations @ fertilizer and fuel distributor (NH3 & $48K)
Respondent is the owner and operator of an ammonia and fuel retail business. On or about June 12, 2014 EPA inspected the facility to determine compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68. At the time of the 2014 inspection, Respondent had greater than 10,000 pounds of anhydrous ammonia stored in a process (bulk storage tanks) at the facility. Respondent’s storage of ammonia...
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OR-OSHA announce PSM Inspection Selection Protocol (VPP Sites exempted)
Oregon OSHA has published their PSM NEP which focuses on processes with Ammonia, Chlorine, and Formaldehyde.  The NEP also EXEMPTS VPP sites from any inspections under their Emphasis Program.  To make the most effective use of its limited resources, OR-OSHA will use annual data gathered by the Oregon Office of State Fire Marshal (OSFM) Hazardous Substance Information System (HSIS) to generate...
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