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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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Inside look at OSHA's desired PSM revisions
Potential PSM scope items: Clarifying the exemption for atmospheric storage tanks Removing the exemption for Oil- and Gas-Well Drilling and Servicing Resuming Enforcement for Oil and Gas Production Facilities Covering reactive chemical hazards Updating and expanding the list of HHCs in Appendix A of the existing PSM standard Covering dismantling and disposal of explosives and pyrotechnics under the...
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Use of Aftermarket Replacement Component Parts for NIOSH-Approved Respirators (NIOSH)
Worker safety can be compromised by using replacement component parts or accessories that are not NIOSH-approved for the specific respirator. Although NIOSH-approved respirators are comprised of various component parts, they are approved as a complete unit. The use of components which are not part of the approved assembly results in a respirator that has not been evaluated and certified by NIOSH. This...
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Revised Interim Enforcement Procedures for Reporting Requirements under 29 C.F.R. 1904.39
This memorandum provides updated internal guidance and procedures for the Area Offices to enforce the reporting requirements. Among other things, this memo updates the procedures for the intake of reports from employers, data collection and sorting; and entry of data in the OIS system.  Revised flow charts are provided to help understand the intake process. Revisions in this memorandum include...
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Screen Shot 2016 03 17 at 9.02.10 PM
Year One of OSHA’s Severe Injury Reporting Program: An Impact Evaluation (OSHA)
Under a requirement that took effect Jan. 1, 2015, employers must report to OSHA within 24 hours any work-related amputation, in-patient hospitalization, or loss of eye. (The requirement to report a fatality within 8 hours was unchanged.) Injuries may be reported directly to an OSHA field office, to the OSHA toll-free number, or via an online form; details are available at www.osha.gov/report.html....
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EPA RMP GDC citations @ chemical plant (Polyvinyl Chloride (PVC) & $33K)
This investigation began after a 9.6 pound vinyl chloride release from an improperly installed rupture disc (RD). The rupture disk had been improperly installed per original design, and its identification tag had been improperly inserted in the rupture disc holder.  Just last night I posted an incident where a “low pressure” vessel catastrophically failed because it did not...
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EPA RMP citations @ food plant (NH3 & LPG, $52K)
This is an interesting CAFO!  The facility has a 30,000 gallon LPG tank which they use the fuel for heating water to produce steam to cook its product.  The LPG is exempted from Part 68 since it is “used as a fuel”; HOWEVER, EPA pulled out their “General Duty Clause” and cited the facility for the location and lack of fire protection regarding this LPG Tank!!!...
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Cost–Benefit Analysis of Proposed California Oil and Gas Refinery Regulations (RAND Corp)
The research reported here assessed the costs and benefits of the proposed California process safety management (PSM) and California Accidental Release Prevention regulations that are designed to improve safety at oil and gas refineries in California. The authors estimate these costs and benefits in four categories: costs to industry (to implement the regulation), costs to society (pass-through of...
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How safe is your Permit-to-Work management system? (QRA Results)
The SPAR-H method applied in this study could analyze and quantify the potential human errors and extract the required measures for reducing the error probabilities in PTW system. Some suggestions to reduce the likelihood of errors, especially in the field of modifying the performance shaping factors and dependencies among tasks are provided.  The PTW process in the studied plant involved four...
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Low Pressure storage tank @ brewery catastrophically fails (RD installed upside down)
At a brewery, the base plate-to-shell weld seam of a 90-m3 vertical cylindrical steel tank failed catastrophically. The 4-ton tank “took off” like a rocket leaving its contents behind, and landed on a van, crushing it. The top of the tank reached a height of 98′. The internal overpressure responsible for the failure was an estimated 8.7 psi. A rupture disc rated at 7.2 psi provided overpressure...
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OSHA PSM Citations @ ice plant (NH3 & $67K)
An ice manufacturer using anhydrous ammonia in the plant’s refrigeration system under went an OSHA PSM inspection in September 2015. OSHA’s inspection found that the plant failed to: Document that equipment used in the refrigeration system complied with recognized and generally accepted engineering practices. Conduct a pre-startup safety review following modifications to the refrigeration...
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65 incidents & 0 updates (3/15/16)
­­2016 Fatality Tracker Electrical 4 (2015 = 38) (2014 = 55) (2013 = 32) (2012 = 68) Forklift/Aerial 12 (2015 = 48) (2014 = 60) (2013 = 62) (2012 = 52) Mining* 6 (2015 = 21)  (2014 = 401) (2013 = 87*) (2012 = 92*) *ONLY USA Explosions 13 (2015 = 135)  (2014 = 157) (2013 = 194) (2012 = 241) Cranes 9 (2015 = 28)  (2014 = 20) (2013 = 51) (2012 = 52) Falls 16 (2015...
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2016 Photo of the Week #11 (Bandsaw and Lathe)
Something tells me neither manufacturer intended their tool to be used like that!
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