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2014 Video of the Week #14 (Flammable Liquids and IBC's - NFPA and Dow Corning)
Plastic Intermediate Bulk Containers (IBCs) are popular for shipping large quantities of liquids. But some of these containers also create a dangerous hazard.  When UNLISTED composite IBCs (those that have NOT been inspected or certified to provide any fire endurance) containing combustible and flammable liquids are stored in large quantities they pose a high risk for pool fires. They melt quickly...
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Canada got it right with their Process Safety standard (CSA Z767:17)
Canada’s consensus standard for Process Safety Management far surpasses OSHA and EPA’s versions.  My favorite upgrade is how senior management has a few of its own sections in the standard.  For example: Leadership commitment at all levels of an organization is key to achieving excellence in PSM and establishing a process safety culture. Management must be visible and must demonstrate...
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OSHA cites Fallon oil facility for 3 violations (FRC, Safe Work Permitting and $20K)
NV-OSHA (state plan) have cited an oil refining company for three serious violations stemming from a December explosion that left one employee seriously burned.  The action proposes the refinery pay up to $20,790 in fines. Final determination is still in the administrative process.   According to the state, refinery workers were attempting to restore flow to an asphalt recycle line...
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Excellent Advice from a Relief Valve Manufacturer regarding how to go about establishing Safe Upper Limits
I have written often about how we should establish safe upper and lower limits for our covered process(s). (SAFTENG members can read Establishing Safe Upper and Lower Limits)  One mistake we have discussed is related to safe upper pressures and its relationship to the MAWP of process vessels. We continue to see errors in such that a vessel with an MAWP of 300 psi, will have a Relief Device with...
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OSHA’s Request for Information (RFI) regarding their PSM Standard has CLOSED, but here are the comments
There are some really good comments and there are some very political comments, which should be expected in this type of transfer of information. I did notice that NOT ONE of the commenters answered the 85 questions OSHA requested they answer to support their comments/positions. Here is what the RFI stated: OSHA is providing the following questions to collect data, information, and comments on the...
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Its all in how you say it... AND its all in how you're heard! How my 12 year old daughter taught me Human Factors
Yes, I am just a sick safety professional who needs help! You may have a point, but I just had to share this “human factors” learning experience from my wife and daughter. First, let me say that there are probably not many women smarter than my wife and 12-year-old daughter. Both women put me to shame when it comes to intelligence, and I state this as a fact and not as a  _ss kissing...
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Plant oil filter failure on compressor causes ammonia leak
Purpose This Alert is issued to inform employers, self-employed persons, designers, manufacturers and suppliers of ammonia plant of a recent incident involving the failure of an oil filter. Background The failure of an oil filter on an ammonia compressor caused an ammonia leak and subsequent evacuation. One person was admitted to hospital but was released after several hours observation. The filter...
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Impact of oxygen-enriched atmospheres on fire behavior (USFA)
  Here is the pdf http://www.usfa.fema.gov/downloads/pdf/coffee-break/cb_fp_2014_13.pdf
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Take a walk with Firefighters investigating a 4,000 pound NH3 release (Video)
WARNING!  Some harsh language in a very small part of the video.  Hazmat teams worked to investigate a 4000-pound ammonia leak after a roof collapse at a cold storage warehouse.  Take a walk with two firefighters investigating the NH3 release.  Watch, listen and see if you see or hear anything that we can learn from.  Video was shot with a helmet cam.
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49 incidents & 1 update (3/29/14)
  MANY THANKS to my NEWEST and RENEWING Partners in Safety since 2011 since 2006 since 2014 returning partner from 2012 2014 Fatality Tracker Electrical 12 (2013 = 32) (2012 = 68) Forklift/Manlift 11 (2013=62) (2012 = 52) Mining* 9 2013=87*) (2012 = 92*) *no longer includes China accidents Explosions 31 (2013=194) (2012 = 241) Cranes 6 (2013=51) (2012...
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“Our Initial Start-Up Procedure(s) are the same as our Normal Start-up Procedures”... Guess again!
How many times have you heard, or maybe you were the one saying it, that “our initial start-up is the same as normal start-up and that is why we do not have initial start-up procedures”? If I had a $20 bill each time we heard this I would be retired!!!!  Recently I was talking process safety with a client who just recently experienced a start-up problem with a new piece of equipment....
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Compliance Mapping… an eye opener for many managers and supervisors
Last week I wrote about keeping safety simple by building upon the safety foundation that OSHA has provided and as I expected there were some that were insulted by my position on behavior based safety. Some thought I was some kind of “big government” person, which for those that know me are chuckling right now. I am in NO WAY anti-Behavior Based Safety; in fact I think it is the icing on the cake when...
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