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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026). Members of The Chlorine Institute receive a FREE SAFTENG membership. If you qualify, please contact me
NOTE: Any trade group interested in becoming a partner with SAFTENG for your Member Companies, please reach out, and I can share the plan
SAFTENG has:
- Over 19,000 categorized unsafe acts/conditions and accident/injury photos
- Over 1,500 ppt's & doc's in the SAFTENG Library
- Over 5,000 Technical Articles on Process Safety, Emergency Response & OSH topics
- Over 450 videos (those not allowed on YouTube Channel)
Many THANKS to my NEW Members and those who CONTINUE to support SAFTENG:
May 26, 2025
At 10:00 a.m. on November 13, 2024, Employee #1 (23) was inside a large section of HVAC duct applying Design Polymerics DP 2590 Duct Liner Spray Adhesive to repair sagging insulation. After completing the adhesive application, Employee #1 used a pin welder to secure the insulation. While using the welder, a spark ignited flammable vapors from the adhesive, causing a flash fire inside the duct.
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May 26, 2025
At 1:53 p.m. on September 18, 2024, Employee #1 (27) was working with a barrel containing an unknown substance when the barrel exploded. The explosion caused blunt force trauma to the employee’s face and head. The steel barrel was the source of the impact. The employee was fatally injured by the blast.
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May 26, 2025
At 2:46 p.m. on September 16, 2024, Employee #1 (20) and Employee #2 (age unknown) were conducting inspections and maintenance on a tanker trailer previously used to transport propane. The tank was to be emptied using flaring, in which the remaining gas is vented through a hose to a large tripod “flare” device. The top of the flare is then ignited to burn the gas, rather than releasing...
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May 26, 2025
I have scrubbed the names of the accused and deceased worker, as this could happen at just about any facility where hazardous materials are present. I should also state, the lawyers are suing the Refinery, the deceased employer (a contractor firm hired by the refinery), the manufacturer of the H2S monitor, the parent company of the manufacturer, the marketing company of the manufacture, and the rental...
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May 26, 2025
Respondent owns and operates a Gas Plant. On or about July 11 and 12, 2023, representatives of the EPA inspected the Respondent’s Facility to determine compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68. Information gathered during the EPA inspection revealed that Respondent had greater than 10,000 pounds of propane and greater than 10,000 pounds of flammable mixture (Butane, Ethane,...
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May 23, 2025
In August 2024, while loading anhydrous ammonia into a railcar at a manufacturing site, a shear coupling on the loadout arm failed to function. Two out of three bolts failed, causing the coupling to open and resulting in a loss of primary containment (LOPC) of pressurized liquefied ammonia, which formed an ammonia vapor cloud.
A proximity sensor adjacent to the shear coupling was not actuated....
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May 23, 2025
All alcohols are NOT created equal! Alcohols may be flammable, but there is one alcohol whose flammability is NOT its primary hazard.
Most know about ETHANOL. It is used in fuels, as well as in food and drinks. It is flammable, and its flammability is its PRIMARY HAZARD.
But its sister, METHANOL, is VERY DIFFERENT. Both are flammable, but METHANOL is very toxic, making its TOXICITY its PRIMARY...
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May 23, 2025
Industrial Safety can be explained in two (2) simple aspects:
1) Culture/Management
2) Technical Safety
Culture/Management is simply stated as MANAGEMENT OWNS and DRIVES safety. Without this aspect, the quality of the safety process means very little.
Technical Safety is the QUALITY of the Safety Management System and its ability to meet the expectations that Management has established.
Neither...
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May 22, 2025
A CSB safety video on its investigation into the fatal December 8, 2020, explosion at the Optima Belle chemical facility in Belle, West Virginia.
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May 22, 2025
The chlorine (Cl2) event in TX this week has been reported as a 10,000-pound release that lasted 48 minutes. Three of the four workers injured in the incident have been released, while the fourth is still receiving treatment.
Still no word on what caused the release or what part of the primary containment system failed.
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May 22, 2025
OSHA announced it has updated the inspection program that directs agency enforcement resources to establishments with the highest rates of injuries and illnesses based on injury and illness data submitted in accordance with OSHA’s recordkeeping requirements.
The Site-Specific Targeting program is OSHA’s primary planned inspection program for non-construction establishments with 20...
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May 21, 2025
At 12:30 p.m. on February 7, 2022, an employee, 45, was disconnecting the discharge line of a 4-inch mobile water pump. The discharge line was blocked with ice, and the running pump was deadheaded, leading to a buildup of heat and pressure in the discharge line after the check valve.
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