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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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Combustible Dust and TABLE 5003.1.1(1) Maximum Allowable Quantity (MAQ) per control area of Hazardous Materials posing a Physical Hazard
Combustible Dust was not included in Table 5003.1.1(1) because of the inherent difficulty in establishing a maximum allowable quantity (MAQ) and determining if and when the MAQ had been exceeded. An occupancy with an uncontrolled combustible dust hazard is classified in Group H-2 in accordance with Section 307.4 of the International Building Code (IBC), with the exception of certain woodworking uses...
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Table 5704.4
Understanding Table 5704.4.2 - Outdoor liquid storage in closed containers and portable tanks
Table 5704.4.2—Outdoor liquid storage in closed containers and portable tanks (see below) is often referenced when a business wants to store flammable liquids outside the main building. I wanted to take a second to explain the application of that table to those on the EHS team who may not be experienced with the OH Fire Code/IFC. Table 5704.4.2 –  Outdoor liquid storage in closed containers...
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THANKS for all your support!
Due to all the support these past few weeks, I have been able to make another $500 donation to my Alma Mater, Murray State University’s Occupational Safety and Health Program. With this week’s donation, we are over $4,000 for the year. It was the second $500 donation to MSU this year. And yes, I believe in what they are doing at the MSU-OSH program. Your membership fees go back into the safety profession...
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Cranes and the use of protective helmets
Question: Does 29 CFR 1910.135(a)(1) apply when employees are operating cranes that fall under 29 CFR 1910.179, Overhead and Gantry Cranes, and/or using jib cranes, monorail cranes or fix hoists, for lifting loads indoors and outdoors? Response: OSHA’s Head protection standard at 29 CFR 1910.135(a)(1) requires employers to ensure that each affected employee wears a protective helmet when working...
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Requirements of Mobile Ladder Stand Platforms Used to Access CNC Machines
Scenario: A mobile ladder stand platform with steps will be constructed to access multiple CNC machine tables at a height of 40 inches measured from the floor. Question 1: What are the rise height, tread depth, and width requirements of mobile ladder stand platform steps? Response: The requirements for mobile ladder stand platforms are contained in 29 CFR § 1910.23(e), Mobile Ladder Stands and...
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Fall Protection on low slope roofs
An HVAC technician uses a portable ladder to access a low-slope roof 12 feet high. The ladder is secured to the building and placed at a 4/1 angle. The side rails of the ladder extend three feet above the roof landing. The HVAC unit to be worked on is 25 feet from the roof’s edge. Question: When the employee steps onto the roof’s landing from the portable ladder and while the employee...
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Applicability of OSHA's definition of oxygen-deficient atmosphere to Air Force facilities
Background: You state that as a Senior Mechanical Engineer for HVAC systems in Air Force facilities, you are responsible for setting design standards for mechanical systems in the facilities (primarily office buildings but also childcare, emergency operations, & dormitory-type buildings). In this capacity, you sometimes use HVAC systems that may expose facility occupants to the system’s refrigerant...
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Silo Explosion_grinding
Hot Work on “used containers”, including process vessels, results in two workers receiving life altering injuries
On 20 September 2017, two employees of were using a grinder to cut and replace pipework at the top of an 11-metre (40’) high metal tank containing waste slurry. They were not using harnesses. Sparks from the grinder ignited flammable gasses causing the tank to explode. The slurry vessel was airborne for 9 seconds and came down approximately 100’ from its original location. Footage of the explosion...
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1984 San Juanico, MX BLEVEs 40th Anniversary
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Hazards of Pneumatic Pressure Testing/Leak Testing (Fatality)
On March 20, 2024, at noon, an employee, 34, was pneumatically leak-testing a newly installed 56-inch drainpipe. The pipe extended from one side of the street to the other, roughly 150 feet. They placed a rubber pressure plug on one side and another on the testing site across the street. At about 30 minutes into the air leak testing, they noticed the pressure on the pipe had decreased, so the employee...
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The importance of Calibrating and Bump-Testing our monitors (H2S)
Those who follow my accident posts are well aware of my crusade to help everyone understand the LIMITATIONS of our atmospheric monitors. Just this year, I did my 2-day PRCS training course for a well-known petrochemical business and was challenged on the limitations of the LEL sensors on these devices. During the lunch break, several participants came back with that look on their faces… yes,...
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Leading Indicators can be EASY, but they are a shift in how Safety is managed!
A few weeks ago, I was asked to spend a morning with an executive team discussing “safety metrics.” In this discussion, I realized this team was somewhat confused with all the “lingo” thrown at them by many consultants over the past 10-12 years. They were lost in what mattered and had tried a rash of failed safety efforts (which they were NOT ready for). So, I took a step...
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