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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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condenser leak_2024
NH3 leak during refrigeration condenser replacement
Up to 100 pounds of ammonia was released outside a public athletic club with indoor ice facilities. The leak happened during decommissioning work of an ammonia refrigeration condenser by a refrigeration contractor and resulted in the facility enacting their Ammonia Release Emergency Protocol. Multiple workers and members of the public were in the area at the time of the leak. One bystander experienced...
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Hong Kong requires entries into PRCSs to be videotaped
The revised Code of Practice for Safety and Health at Work in Confined Spaces (CoP) will officially take effect tomorrow (November 30). The CoP was gazetted on May 31 this year, and a grace period of six months was provided to allow sufficient time for the industry to understand and prepare for the revised requirements.  During the grace period, the Labour Department (LD) has strengthened its publicity...
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EPA RMP & EPCRA citations @ ammonium phosphate fertilizers and sulphuric acid manufacturing facility ( NH3, Aqua NH3, H2SO4 7 $363K)
Respondent operated a facility that manufactures ammonium phosphate fertilizers and sulphuric acid. EPA conducted an on-site investigation of Respondent’s operations at the Facility pursuant to CAA Section 112(r), EPCRA Sections 304-12, and CERCLA Section 103 on January 30, 2020 (the “Inspection”). Respondent has informed EPA that the Facility no longer has any ammonia onsite as of...
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IFC and Extension Cords
Any safety pro with one week of experience in the field will understand the abuses of “extension cords.” These cords may be the most common finding of any organization, and often, the professional may not be fully versed in the OSHA and NFPA 70 requirements. So, once again, I turn to the IFC for some easy and very straightforward requirements that can be used as a “quick check”...
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2024 IFC incorporates the new GHS Flammable Gas Categories (1A and 1B)
The day has arrived! The 2024 IFC recognizes the new GHS for Flammable Gases by breaking down CAT 1 Flammable Gases into 1A and 1B Flammable Gases. it also uses the phrase “Burning Velocity” (BV) which are defined and quantified as… … HomeRead More »
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Flammable Gases & Flammable Cryogenic Fluids Emergency Shut-Off Requirements
As we have discussed, the Chemical Safety Board (CSB) issued a Safety Study (CSB Safety Study: No. 2024-01-H, Remote Isolation of Process Equipment) discussing the untapped advantages when Remote Emergency Shut-Off Valves are used in hazardous processing.  I have written about these requirements for all types of hazardous materials; this post is for Flammable Gases and Flammable Cryogenic Fluids.  A...
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ArcFlash_OSHA
Establishing BoundariesAround Arc Flash Hazards (OSHA)
Arc flash incidents pose significant risks to worker safety. However, there are three types of boundaries to consider when approaching energized electrical equipment. It is important to know all approach boundaries and who may cross them and remain safe. CLICK HERE for OSHA4474
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OSHA4472poster
Did you know (OSHA Arc Flash)
According to OSHA’s 29 CFR 1910.333 standard, “Conductors and parts of electric equipment that have been deenergized but have not been locked out or tagged … shall be treated as energized parts.” Even below 240V, arc flashes can occur. The clothes you wear under your PPE are equally important. Molten metal –or the arc flash itself– may get beneath your PPE, only for a moment,...
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Protecting the PSM/RMP covered process (IFC 5001.3.3.6)
Those who follow my posts closely know I am a massive fan of bollards for physically protecting hazardous materials processes. These simple and inexpensive posts have saved my butt over my career more times than I can count, and yet so many still are unaware of their need and requirements. But these bollards are for “ground-level protection” from powered mobile equipment. Recently,...
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Safety Thought of the Week… BENEFITS of a formal SAFETY MANAGEMENT SYSTEM
Growing up in the Process Safety world with OHSA’s PSM and EPA’s RMP standards, I thought everyone had a “Safety Management System.” In school, we learned about OSH Management Systems and all they could do for a business. However, when I started consulting in 2005, I realized that SMSs were elusive in industrial facilities. Even those who had one in writing rarely actually utilized...
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Silo Explosion_grinding
Hot Work on flammable and combustible liquid storage tanks
In light of the recent HSE video showing a 30′ silo exploding and going airborne for 9 seconds, I thought it might be fitting to offer some guidance on how to SAFELY perform HW on these “used containers.” OSHA’s 1910.252 standard provides no advice other than to say that we must be “absolutely certain” that the container is vapor/gas free. But the IFC, 3510.2,...
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Caution HW in progress
IFC and Hot Work Signage
As you know, I am a big fan of the International Fire Code and utilize it more than outdated OSHA standards. One requirement the IFC has that OSHA does not is that “conspicuous signs shall be posted to warn others before they enter the hot work area.” Such signs shall display the following warning: … HomeRead More »
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