Bryan Haywood

The real role of the “buddy system” in OSHA/EPA’s HAZWOPER

Almost everyone involved in emergency response is aware of the “buddy system” (e.g., 2 in-2 out rule); however, many merely treat this as a “check box” approach as compared to having real rescue capabilities for the entry team. I always ask my students if they believe they could lift and carry a grown adult in…...

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Triple H2S Fatal Event in Sewer (Single Entrant & 2 would be rescuers)

RIP 🙏 Another H2S PRCS event claimed three (3) souls This was also a SINGLE ENTRANT with two (2) “would-be rescuers”… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Human Error leads to Cl2 exposoures during truck loading

At 4:00 p.m. on May 10, 2021, an employee working for a chemical supplier was transferring chlorine-containing product from a storage tank into a tanker truck. A valve intended to direct the displaced contaminated air to be scrubbed of chlorine was accidentally left CLOSED. The chlorine-containing air was then not scrubbed and was allowed to…...

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Line Break Gone Bad (Cl2)

This event is a perfect example of why all piping openings are hazardous. At approximately 7:00 p.m. on November 15, 2006, Employee #1 was a process operator at the Chlorine Liquefaction Unit, Block A-19. He was preparing to bleed off chlorine on a process line to clear the line for maintenance work. The valve handle…...

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OSHA issues Facility Siting citation under 5(a)(1) rather than PSM

NOTE: these are from the fatal 2014 NH3 Truck Unloading accident, where the “bleed tank” (which was a plastic IBC) catastrophically failed because a liquid NH3 valve was left open. I have no idea why this 5(a)(1) was not issued as a RAGAGEP citation using ANSI K61/CGA 2.1, which is where the facility siting requirements…...

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OSHA Willfuls for PRCS accident ($252K)

OSHA has cited a commercial laundry company for alleged workplace safety hazards after an employee injury. OSHA opened an investigation following a referral from the local Police Department. OSHA inspectors determined that on Jan. 18, 2025, a worker suffered serious injuries while performing maintenance on an industrial dryer.  The agency issued three willful and nine…...

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EPA RMP Citations @ resin manufacturing plant (NH3 & Formaldehyde & $14K with $52K SEP

Respondent is the owner and/or operator of a resin manufacturing plant. Respondent has registered an RMPlan with the EPA for its Facility and has developed an RMProgram accidental release prevention program for the Facility. At all times relevant to the violations, Respondent had on-site for use 1,886,000 pounds of formaldehyde (solution) and 52,000 pounds of…...

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EPA RMP/EPCRA citations @ Ethanol Manufacturing Facility (Flammables & 169K)

Respondent owns and operates an ethanol manufacturing facility. A mixture of hydrocarbon liquids butane, isopentane, and pentane is a “regulated substance” pursuant to 40 C.F.R. § 68.3. Pursuant to 40 C.F.R. § 68.115(b)(2)(i), the entire weight of the mixture shall be treated as the regulated substance when the concentration of each of the regulated substances…...

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Copper thief pays a high price for his crime

A 38-year-old man got a serious burn after breaking inside a transformer post, and after the electrocution, he was out of hand. “He had a bag with various instruments, including electro-insulating, and was electrocuted when he grabbed a piece of the voltage distribution facility (6kV), thus creating a short circuit. The man’s health is serious…...

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Has industrial safety become an “infomercial”?

Most of us who were adults in the 2000s can recall some silly claims made by “Infomercials.”  You know… “The Juicer,” the “no-stick pan,” the “Snuggie,” the knives that slice a beer can and tomatoes, the “Shamwow” towel, and the list goes on and on.  Oh man, could they make the product seem as if…...

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OSHA is proposing to remove some medical evaluation requirements in the Respiratory Protection Rule for certain types of respirators

This proposed change would only impact filtering facepiece respirators (FFRs) and loose-fitting powered air-purifying respirators (PAPRs). OSHA is proposing an update to the Respiratory Protection Standard to amend the medical evaluation requirements specified in paragraph (e) where an employee is required to wear either a filtering facepiece respirator (FFR) or loose-fitting powered air-purifying respirator (PAPR)…...

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Shop Pressure Testing piping with Nitrogen leads to asphyxiation

At 8:04 a.m. on May 11, 2023, an employee, 58, working for an oil and gas support services company, was found dead. On 5/10/23, the night before, the employee had instructed his coworkers from other contractors to go home, and he would finish the job up. This was the last time anyone had spoken to…...

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