Bryan Haywood

Chlorine (Cl2), the IFC, and treatment system

I have updated my original presentation from many moons ago (2005) for a new Cl2 client using the 2018 Edition of the International Fire Code (IFC) requirements for Storing, Using, Dispensing, and Handling Cl2.  SAFTENG members can log in and download the .ppt file which can be used as-is or it can be modified to…...

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Stop Valves in Pressure Relief Piping (ASME B31.3)

I have written about this topic numerous times, and each time it causes controversy among the SAFTENG members.  Some members are adamant that we should NEVER allow any “intervening valve(s)” in our pressure relief systems; others have seen it done many times.  ASME VIII does indeed allow “intervening valves” before and/or after a Pressure Relieving…...

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Pneumatic pressure testing gone bad (2 fatalities @ food plant)

At 8:30 a.m. on June 22, 2020, Employees #1, 25, and #2, 47, employed by a piping company, were working on the roof of a three-story food processing company. They were adding new pipe to two (2) new, already installed, 14-inch diameter chilled water lines. The chilled water lines had been pressure-tested with nitrogen…. Membership...

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PRCS fatalities (1 Entrant; 1 Would-be-Rescuer) in dredging vessel’s ballast tank (Oxygen Deficiency)

On May 19, 2021, a supervisor entered a dredging vessel’s ballast tank for an inspection. The supervisor entered the tank without any appropriate Personal Protective Equipment (PPE) and did not check if the confined space was safe. Shortly after entering, he collapsed and passed out. After some time, another worker entered the tank in an…...

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Chemical plant fined after major gas leak (chloride-induced stress corrosion)

A petrochemical plant has been fined after ethylene, a flammable gas was released from a cracked pipe at the Ethylene Plant. On May 2, 2017, approximately 17 tons of ethylene were released from the pipe. This leak precipitated the formation of a flammable gas cloud of around 2,295,453 cubic ft. The gas cloud was seen…...

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Improper Grounding Faulted in 2019 Ethanol Tank Explosion

              The report said an abnormal flow of electricity occurred as a result of “improperly grounded equipment” in the roof area of the tank, a static discharge or ignition charge in the tank was the “most probable cause of ignition” in the October 15, 2019 incident.  The tank’s roof…...

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Are you doing an annual audit on your Respiratory Protection Program (1910.134(l))

Many of us manage a Respiratory Protection Program for all types of respirators and many types of hazards.  What many programs lack is the annual evaluation of the program and its execution. The written program should contain information on how and who will perform this evaluation and although the standard does not state this evaluation…...

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Pamphlet 65 – Personal Protective Equipment for Chlor-Alkali Chemicals is FREE and a MUST HAVE for these chemicals

This past January 2021, The Chlorine Institute issued Edition 7 of their Pamphlet 65 – Personal Protective Equipment for Chlor-Alkali Chemicals (which is available for FREE). This is a MUST have document for those who have exposures to: CHLORINE SODIUM AND POTASSIUM HYDROXIDE (10 – 50 WT %) SODIUM HYPOCHLORITE (3 – 20 WT %)…...

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OSHA PSM citations @ plastics manuafcturer (Styrene & $40K)

A plastics plant experienced a release of approximately 15,825 pounds of styrene vapor from a railcar on 9/1/2020.  The railcar had been on the property since May 2020 (4 months).  The styrene began its reaction inside the railcar once the inhibitor had been consumed, leading to the release and evacuations ensued for those located around…...

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EPA issues RMP citations @ plastics and resin manufacturer (Vinyl acetate & $42K)

Respondent is a plastics material and resin manufacturing plant that produces polyvinyl alcohol from the vinyl acetate process. EPA conducted an inspection of the Facility on May 15 through 17, 20 I8, to determine Respondent’s compliance with 40 C.F.R. Part 68 (the Inspection)…. Membership Required You must be a member to access this content.View Membership...

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Consider NFPA 70E Shock Protection Boundaries when laying out production machines/equipment

In the latest craze with “lean manufacturing”, a lot of businesses are rearranging their production lines and in a lot of cases, safety was not a serious consideration.  We see a lot of emergency egress issues, serious electrical power constraints leading to improper power cord usage, fire extinguisher types and placement issues, etc.  But the…...

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OSHA’s 1910.94 is very limited in application, so what is one to do when needing to design a ventilation/exhaust safety system?

Scenario:  You have a hazardous material that has a really low PEL and STEL and the process where it is going to be used is an “open process”.  Management ask you to perform a hazard assessment and it is determined that the room where this material will be used will need ventilation to ensure exposures…...

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