Bryan Haywood

EPA RMP citations @ refrigerated food processing facility (NH3 & $10K)

This inspection was for the purpose of determining compliance with Section 112(r)(7) accidental release prevention requirements of the Clean Air Act, as amended in 1990. The scope of this Inspection may include, but is not limited to: reviewing and obtaining copies of documents and records Interviews and taking of statements reviewing of chemical storage, handling, […]

Smoke detectors SAVE LIVES!

On Sunday, February 23rd at approximately 12:34 AM, the Joplin Fire Department responded to a reported structure fire with people possibly still inside. A Joplin Police Department officer in the neighborhood patroling arrived at the same time we were getting the call and was able to assist all occupants out of the structure through the

EPA EPCRA/CERCLA citations for two NH3 Releases from refrigeration process

This is a lesson in reporting your releases! Two releases of anhydrous ammonia from a refrigeration process result in $150,000 in fines ($75K for EPCRA and $75K for CERCLA) and a $425,000 SEP to install detectors and emergency shutdown systems. The Complaint alleges that: Respondent violated Section 103(a) of the Comprehensive Environmental Response, Compensation, and

Pressure Test gone bad (Pneumatic)

On March 2, 2012 Employee #1 of a food processing company was standing-by while a contractor was pressure testing a newly installed compressed air unit. The pipe exploded when the contractor tried to tighten a joint on a leaking pipe and employee #1 was struck in the head by a two-inch steel pipe.

No MOC for reduction of inventory to below PSM/RMP TQ leads to LPOC event (engineering out excess flow valves)

A number of years ago a former client decided that process safety was not worth the effort and wanted to get their process below the 10,000 pounds TQ for their LPG.  They hired a local architect/engineering firm that had no experience with the storage, handling, and processing of LPGs.  This “architect/engineering firm” advised the facility

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