Bryan Haywood

OSHA’s PRCS by the numbers (2018)

In OSHA’s 2018 Permit-Required Confined Spaces; Extension of the Office of Management and Budget’s (OMB) Approval of Information Collection (Paperwork) Requirements, they noted some fascinating numbers as they relate to PRCS’s in the USA… number of establishments with permit spaces = 210,281number of entrants entering these spaces = 1,471,634… Membership Required You must be a...

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EPA RMP Citations @ Natural Gas Processing facility (Flammables & $226K)

Respondent owned and operated a Natural Gas Processing facility, which produces, processes, stores, or handles more than 10,000 pounds of a flammable mixture, including pentane, isobutate, isopentane, butane, propane, and ethane in the form of natural gas, natmal gas liquids, condensate, and/or crude oil.  Pentane, isobutate, isopentane, butane, propane, and ethane are identified at 40…...

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Fiscal Year 2018 U.S. Chemical Safety and Hazard Investigation Board Management Challenges

The CSB faces two management challenges that, if not addressed, may seriously impede the agency’s ability to achieve its mission efficiently and effectively.   Based on our continuous audit work, the EPA OIG has identified two management challenges for the CSB that were not in the fiscal year 2017 report: the lack of authority that…...

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What it’s like to have a 14″ NH3 pipe suffer a 24″ long stress fracture on your roof

UPDATED 2/16/2021 with OSHA Case File A couple of KEY POINTS in this EMA’s report out to the County Supervisors: Two weeks before this incident the County had conducted a drill at another NH3 facility that involved a rooftop NH3 leak (PREPAREDNESS) The release came from a 14″ diameter suction line on the roof of…...

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Scissor Lift causes NH3 leak and serious chemical burns and severe respiratory damage

Here is an unfortunate incident that draws our attention to operating elevating equipment inside refrigerated spaces.  This incident also demonstrates the increased hazards to workers working within these elevated devices, as their means of egress, should there be a chemical release, is GREATLY compromised. Lastly, we should NOT lose sight of the fact that this…...

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2018 Video of the Week #22 (New CPR Procedures)

This week Facebook provided the usual ton of garbage available in the human race!  This week a friend shared a posting about how Americans are calling Uber instead of an ambulance; not because Uber is faster, but because ambulance rides are so much more expensive.  This was what appeared to be a legitimate hit piece…...

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EPA RMP Citations @ Water Treatment Plant (CL2 & $8K)

One of the things I find extremely unfair with EPA citations is that they are based on “revenue” of the business, as well as other factors.  I like it when it is applied to a “for-profit” business, but it is disproportionately UNFAIR when it is applied to a public utility like a water treatment plant. …...

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EPA RMP Citations @ fruit processing plant and controlled temperature storage warehouse (NH3 & $53K)

The Company owns and operates a fruit processing plant and controlled temperature storage warehouse, near a mixed business-residential area approximately one half mile northeast of a college campus and approximately one-half mile east of a downtown area.  The facility uses anhydrous ammonia in a “closed-loop” refrigeration system. According to the Respondent, as of February 2,…...

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Why I no longer list “Relief System” as a PREVENTION Safe Gaurd in most of my “HIGH PRESSURE” scenario(s)

For years, PHA’s seemed to always list vessel “relief systems” as a “safeguard” for ALL the HIGH-PRESSURE scenarios involving the vessel.  In this article I want to challenge this practice; but to be up front, if you were to look at all my PHA’s I was guilty as sin for doing this very thing.  But…...

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Why I would never ask… “What if the RV has an incorrect set point” in my What-if Analysis

As I have stated already this week, I am a HAZOP kind of guy.  I have used just about every methodology under the sun over the past 25+ years, and I have come to a personal conclusion that in almost every occasion, a HAZOP would have been the best methodology to utilize for a correct…...

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What is my FIRST LAYER of protection?

Earlier this week I posted about how a PHA should document its consideration of the engineering controls and administrative controls failing. And I said back in the 2013 posting; this little requirement is intended to make facilities dig past a single layer of protection and maybe even identify a lack of engineering and/or administrative controls…...

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