Bryan Haywood

When your hot gas defrost just isn’t get’n her done!

Just when you think you have seen it all, some business steps up and surprises me once again!  This time we visit a refrigeration process at a cold storage facility that specialized in fruit juice concentrates.  This team did not like to “defrost” their evaporators the traditional way using hot gas; so much that they preferred to…...

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One Entrant, Two “would-be rescuers” Fatal PRCS Incident (2017, Unknwn Cause of HAZ ATM, Tanker Truck)

At approximately 12:10 p.m. on January 21, 2014, Employee #1, Employee #2, a 36-year-old male, and a coworker, a 39-year-old male with a truck washing business, were engaged in cleaning out the interior of the tanker trailer. The equipment involved was a 6,500-gallon tanker trailer which was pulled in for interior cleaning. This tanker trailer…...

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Returning to Service after Line Break/Process Opening GONE BAD (SO2 Valve)

At 12:15 a.m. on June 21, 2017, an employee was unlocking manual valves of a digester. As the valves were loosened, sulfur dioxide leaked from the drain and contacted the employee’s face. The employee sustained irritation to his lungs and eyes, which he was hospitalized and received treatment…. Membership Required You must be a member...

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Liquefied Natural Gas (LNG) release w/ the formation of four separately-identifiable cracks

This recent event is an excellent example of why vessels have Minimum Design Metal Temperatures (MDMT) and what can happen when they are exceeded.  It also is a nice example of how API RP 579-1 / ASME FFS-1, Fitness-For-Service standard can be used to ensure a vessel is fit for continued service.   On January 22, 2018,…...

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26 Incidents and 2 Updates (2/18/2018)

Industrial Carbide Industries employee dies after ‘workplace accident’ (CPR was performed on the employee and he was rushed him to a Hospital, but it was too late – no details available) UPDATE on CRANE FATALITY UPDATE 3rd worker dies from Manitowoc Crane accident (a third man, 38, has died of injuries he sustained in an…...

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Results of OSHA’s look back review of the LOTO standard docket S-012-B

This report presents the results of the Occupational Safety and Health Administration’s (OSHA’s) “Lookback” review of the Agency’s Control of Hazardous Energy Sources standard, also known as the Lockout/Tagout standard. The standard, which is codified in OSHA’s general industry standards at 29 CFR 1910.14 7, establishes requirements employers must follow to disable machinery and equipment…...

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Cellular Phones and Other Risks in Classified Areas

This National Safety Alert provides an update to National Safety Alert No. 5, Cell Phone Results in Fire, dated March 6, 2002, which addressed a flash fire on a platform in the Gulf of Mexico OCS. As detailed in National Safety Alert No. 5, a contract panel specialist was working on an open platform master…...

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Investigation of the Potential for Wireless Phones to Cause Explosions at Gas Stations

In early 1999, a number of reports were circulated in the news media and on the Internet suggesting that cell phones could cause a fire or explosion if used at gas stations. Although the reports were speculative and unconfirmed, the issue gained impetus when warning labels began to appear at service stations. In response to…...

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Ohio Environmental Protection Agency’s Business Impact Analysis on OAC Chapter 3745-104, “Accidental Releases Prevention Program” (RMP)

The State of Ohio’s EPA performed “Business Impact Analysis” on their version of the Risk Management Plan, as part of an Ohio requirement.  The Ohio EPA RMP rules, which are consistent with federal requirements, became effective August 13, 1999. Ohio EPA received “Delegation of Authority” for the Accidental Release Prevention Program, or Risk Management Plan (RMP) program, effective…...

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Federal EPA considering a “new fee” for facilities under the RMP and SPCC rules

For those of us who live and work in states that have Risk Management Plan enforcement delegation (like Ohio), Risk Management Plan “fees” are nothing new.  But now, Federal EPA is considering charging a “Fee” for those facilities that submit an RMP AND are under federal EPA RMP enforcement. There is no mention if this…...

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