Bryan Haywood

Employee dies from CO exposure while cleaning bulk liquid tank

On December 23, 2023, at 12:07 p.m., an employee working as an equipment washer for a contract tank service was cleaning a bulk liquid waste tank that had contained acetic acid. The employee was found unresponsive inside the tanker. The employee was transported to the emergency room and was pronounced dead eleven minutes after arrival…....

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Slings Standard (29 CFR 1910.184) paperwork requirements

The Slings Standard (29 CFR 1910.184) specifies several paperwork requirements, depending on the type of sling (paragraph (e) of the Standard covers alloy steel chain slings; paragraph (f) covers wire rope slings; paragraph (g) covers metal mesh slings; paragraph (h) covers natural and synthetic fiber-rope slings; and paragraph (i) covers synthetic web slings)…. Membership Required...

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Safety Thought of the Week & Defending H.W. Heinrich – He was a NOT proponent of SIF back in 1929.

All this talk about “Sh_t That Can Kill You” (STCKY) and focusing on those Low-Frequency, High-Severity risks is just one of the current safety fads. I like SIF, and if you really think about it, SIF and Process Safety are very much aligned. But I have never understood why it needed to be its own…...

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If you had to choose which two (2) SMS elements to implement first, which would you choose?

In my experience, I have come to understand two (2) SMS/PSMS elements need to be first in line for development and implementation, as these two (2) elements are critical in the early days of developing and implementing a formal/structured SMS/PSMS. What would your two (2) elements be? My two are:… Membership Required You must be...

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Li Battery Storage ideas (compartmentalizing our risks)

Throughout my career, I have been called “crazy,” “certifiable,” “unreasonable,” etc. I have worn those insults as a badge of honor, as in my professional opinion, there is nothing too crazy to protect the men and women doing the dirty and dangerous work! So buckle up, as this thought process may push you over the…...

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Accidents, their cost, and traffic jams caused by accidents

Many safety pros struggle to get management to understand the “indirect costs” of accidents. This is a real cost to the business, but those outside our profession are so far outside that they struggle to grasp the “indirect cost.”  Heck, many fail to grasp the “direct costs” since they do not come out of their…...

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When/if the time comes when disciplining worker(s) is needed for safety, just remember: CONTEXT is everything!

I was recently involved in a safety review at a client with two (2) separate LOTO failure events in a month.  I know this client and the PM very well, and I was never more disappointed in their decisions about the discipline around these two (2) very different LOTO events.  One event resulted in NO…...

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HAZLOCs and Labeling

Based on the feedback from other SAFTENG members, I have made this article public for the next 30 days. Much like the process safety debates around valve/equipment labeling, no RAGAGEP specifically requires a unique identifier on every valve or piece of equipment. Yet, labeling valves/equipment within the covered process is necessary to manage the process’s…...

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Determining if an employee’s death would be work-related when involved in a motor vehicle accident

Scenario: In your letter, you state that an employee who does not have a fixed work site left his home and traveled approximately 300 miles to a customer site. After the employee arrived at the customer site, he checked into a hotel and conducted work activities for several days. Once the work activities at the…...

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Using the PLAN-DO-CHECK-ACT model to ensure the Heat Injury and Illness Prevention Plan is being implemented and risk are being managed

Recently, a client had two (2) heat-related incidents within one (1) week.  This after, we forced a download of the OSHA/NIOSH Heat App to all company phones.  I have used this technique to ensure front-line supervisors and managers have a TOOL to help them manage the Heat Prevention Plan requirements.  I have used this forced…...

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National Enforcement and Compliance Initiative: Chemical Accident Risk Reduction (2024)

EPA has found that major chemical accidents continue to occur from facilities that are not adequately managing the risks they pose to ensure the safety of their facilities and protect surrounding communities. Many of these communities have environmental justice concerns or face climate change-related hazards or both. Thousands of facilities nationwide make, use, and store…...

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UPDATED: Why are industries exempt under OSHA’s PSM subject to RMP?

The Program 3 prevention program requirements under 40 CFR Part 68 are almost identical to the requirements of OSHA’s process safety management (PSM) standard. OSHA exempts certain industries from the PSM standard. Why does EPA not exempt those same industries from the CAA §112(r) risk management program requirements?… Membership Required You must be a member...

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