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Fatal NH3 release caused by threaded joint weakened by vibrations

Employee #1 was exposed to ammonia gas on November 20, 1984, during an ammonia leak from refrigeration piping in a compressor room. A threaded joint weakened due to excess vibration and cracked. When it failed, ammonia was released. An unapproved gas mask was used by the employee. Employee #1 died the following December 16th from…...

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Example of valves to Car-Seal OPEN and CLOSED on a NH3 refrigeration process

Car Seal programs have gained some attention in the refrigeration industry over the years, but there is still a significant debate over whether such a program is needed in the industry.  A past incident at a client’s facility and the root cause of that incident shine a bright light on the need for a Car Seal…...

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Car Wash Chain Conveyor sprocket guarding and employee misconduct

Although this serious injury incident occurred at a car wash, the decision of the OSHRC on guarding the chain conveyor and the workers having to work around it due to a change in work practices is an interesting take on “exposure to a hazard”.  If you have ever gone to a car wash that requires…...

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Automated External Defibrillator (AED) inspection and maintenance

AED’s have become extremely popular in the past decade; they are in just about all public places like airports, government buildings, and many private businesses.  These devices require little to no official training, as the device’s computer walks the user through the entire process of saving a life.  But these devices do NOT last forever! …...

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2015 Tanker Entry practices… Just SAD that so many have no idea! (Video)

This video was one of my “Video of the Week” videos from years ago, but since I get so many request for it I posted it in the PRCS section…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Line Break Gone Bad (Flammable Liquid)

At 3:00 p.m. on January 11, 2018, an employee was working with two coworkers with clearing a blockage in the product discharge system in the Polypropylene Unit. The employee and coworkers opened the process piping at a sample catching location and a flash fire occurred. The employee who made the line opening received first and…...

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Robots cage, Door interlock, LOTO and cleaning contractor

The company retained a contractor to provide industrial cleaning services at the plant. An employee of the cleaning service was working alone, cleaning the area around various injection molding machines. The worker approached the robot cage at an injection molding machine, intending to enter for cleaning purposes. Two robots located inside the cage pick, trim…...

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Fire aboard Cargo Ship Chipolbrok Moon (Hot Work Lessons Learned)

​On May 23, 2018, at 0010 local time, a fire was detected in a cargo hold on board the cargo ship Chipolbrok Moon while moored at the Industrial Terminal West in Greens Bayou in the Port of Houston, Texas. Some of the vessel’s 24 crewmembers had completed hot work in that space about 25 minutes…...

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Welding on used containers fatal explosion

At approximately 10:00 a.m. on May 25, 2018, three employees were working for a firm that disposed of waste and operated solid waste landfills. They were working at an oil and gas site. Three tanks were being decommissioned. They had been assisting in containing a spill during the decommissioning. The tanks were moved from the…...

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The dangers of handling breathing air cylinders (FACE #F2018-10)

On June 24, 2018, a 33-year-old male career part-time fire fighter (Fire Fighter 2) died after being struck in the head by a pressurized compressed-air self-contained underwater breathing apparatus (SCUBA) cylinder. Fire Fighter 2 was working his regular shift at Station 22 and was assisting Fire Fighter 1 and an off-duty captain with the inspection…...

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