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Intrinsically SAFE instrumentation MATTERS (digital pressure gauge caused explosion that severed arm)

UPDATE 10/18/2016 – Hawaii Occupational Safety and Health Office reduced the number of violations cited from 15 to nine and lowering fines from $115,500 to $69,300.  About a month after the blast, the Honolulu Fire Department said its investigation determined the explosion was likely caused by a digital pressure gauge in the tank that produced an…...

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2016 Photo of the Week #17 (Human Factors & Labeling)

When we begin a “human factors” analysis, we should do more than ask “Is the equipment labeled?”, as human factors rely on the equipment being PROPERLY LABELED.  This is a perfect example of something be labeled, but asking for an accident.  Even as obvious of a mistake this is and everyone who looks at this…...

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2016 Video of the Week #17 (Fatal Underground Gasoline Tank Explosion)

WARNING!  WARNING! WARNING! –  This video is EXTREMELY GRAPHIC and shows a worker being lifted into the air and landing seconds later within the video.  This was a PRCS FATALITY, so if seeing these types of REAL videos is upsetting, VIEWER DISCRETION is STRONGLY advised.  Cause of this FATAL Accident was lack of control over…...

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Does “emergency services” mean “rescue service” in OSHA’s new PRCS standard for Construction?

I have written several times now about OSHA’s new Construction Standard for Permit-Required Confined Spaces and how this new standard clarifies several aspects regarding the General Industry Standard 1910.146. But one requirement I continue to get push back on is the fact that ENTRY-STYLE Rescue is REQUIRED for ALL “permitted entires” in both Construction and…...

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An OSHA PSM or an EPA RMP inspection is NOT a 3-year audit

Full disclosure, I do PSM/RMP audits, but that does not change the facts that I will present in this article. Over the past couple of years, I have seen first-hand companies cancel or fail to schedule their 3-year PSM/RMP audits because their State EPA, Federal EPA or OSHA did a PSM/RMP inspection at their facility…...

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OSHA issues PRCS Citations @ food cannery($143K, Willful, Repeats)

A food cannery faces $143,550 in federal penalties after a worker, 35, fell more than 17 feet into an empty sauerkraut vat and broke multiple bones. The inspection that followed was the fourth time since 2011 that OSHA has cited the company for failing to protect workers from fall and machine hazards. On April 13,…...

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OSHA issues PRCS (Construction) Citations @ WWTP (PRCS, Pressure Testing & $85K)

These citations are the FIRST OSHA citations using 1926.1201-1213, OSHA’s confined space in constructionOSHA’s confined space in construction standard.  It is IMPORTANT to point out these citations involved work at a waste-water treatment plant (WWTP) which is normally a workplace that would fall under OSHA’s GENERAL INDUSTRY standards; however, the work being done INSIDE the 54″ pipe…...

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Even in “complex energy isolations” we MUST include specific procedures to VERIFY ZERO ENERGY of EACH isolation point (OSHRC)

This was a significant decision by the OSHRC as it answered the debate… do isolation plans associated with complex energy isolations need to include the means to verify Zero Energy State (ZES) for each isolated source?  There answer… YES, and it MUST be DOCUMENTED in the isolation plan/worksheet.  The refinery’s arguments that the means to…...

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Can an atmospheric diesel storage tank BLEVE? (Video)

I am not 100% convinced this was a “diesel tank”.  Having seen over a dozen diesel tanks explode (most in tests) this explosion looks nothing like it.  It is not a boil-over either, but I am pretty sure the FD would know the difference between LPG tank and a diesel tank.  In what I can…...

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