Chemical Process Safety (PSM/RMP)

Was yesterday’s tragedy in WV another “Reactive Chemistry” event?

I asked Gemini Plus about the reaction of M200A (M200A, a proprietary amine-based solvent often associated with gas sweetening or industrial cleaning) and Nitric Acid, as has been reported in the media as the two (2) chemicals involved in yesterday’s tragic event in WV. It has been reported that H2S was involved; yet, reading this […]

Technical Updates: Weld Defects & Fatigue

Several reports released this week by safety authorities (including ABSA and the CSB) have highlighted “latent” welding failures in pressure systems: The recurring theme this week is the “Empty Tank” fallacy. As a safety professional, these incidents underscore that the most dangerous tanks are often the ones that are “empty” but not gas-free. For your

Equinor’s investigation report following the fatal accident at Mongstad is complete

Equinor has completed its internal investigation into the workplace accident at Mongstad on 17 September 2025, in which a worker lost his life. The purpose has been to ensure learning and to identify measures that can strengthen safety in crane and lifting operations across the company. The accident occurred during the lifting of heat exchangers

Pressure test gone bad

Around 7:11 p.m. on the 16th, a pressure tank exploded during an inspection at a pressure tank manufacturing plant. The accident killed a worker in his 50s who was struck by flying pressure tank components and later died at a hospital despite being transported for treatment. He was reportedly inspecting a transformer pressure tank manufactured

If I do RT examinations of 100% of my pipe welds, do I get any exemptions for pressure/leak testing?

The short answer is no. Radiographic Testing (RT) and pressure testing (Hydrostatic or Pneumatic) serve two (2) fundamentally different purposes in piping integrity. While it might seem like “over-testing,” they are not interchangeable in ASME B31.3 (Process Piping) or ASME B31.1 (Power Piping). Here is the breakdown of why 100% RT does not exempt you

Process Safety introduced the MOC to many, but it did NOT create the MOC

One of my most debated topics at SAFTENG is my writings/ramblings about the critical role that a Management of Change (MOC) plays in ALL of safety, not just PSM. I’ve been involved in numerous non-PSM/RMP accidents that can be traced to poor or non-existent change management. One fatal event last year involved simply moving a

JLG strikes NH3 pipe leading to a fatality

Workers were weatherproofing the outer layer of a large ammonia storage tank when contractor-operated equipment struck a bleed pipe, causing an unplanned release of ammonia. Two (2) workers were exposed to ammonia, one worker suffering fatal injury and the other worker suffering minor injuries. NOTE: Another case of an EEBA not working because it was

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