Chemical Process Safety (PSM/RMP)

How much foam is needed to extinguish a flammable liquid dike that is 50′ X 50′? (Gemini Plus and Super GROK)

If you can’t tell, I am having a ball playing with these AI systems. And to be honest, my numbers were a bit more conservative than Gemini and Grok, but darn, they were excellent answers that are SOLID nonetheless. These AI tools may make amazing tools for PRE-PLANNING for Pool Fires and FOAM INVENTORY needs. […]

Super GROK explains the difference between a HOT BLEVE and a COLD BLEVE

Yes, there are two (2) types of BLEVEs, and much like the myth that BLEVE’s only happen to Pressure Vessels with liquified flammable gases, COLD BELVEs account for nearly 25% of all BLEVEs. So what is the difference between the two? Super GROK explains it better than I could… A BLEVE (Boiling Liquid Expanding Vapor

Key Limitations of 500.7(K) Detection System for Flammable Gases (3)

I am not sure who, where, and when this dirty little lie began, but we have been seeing an incorrect application of NFPA 70, 500.7(K) Detection System for Flammable Gases, item (3) Interior of a Building or Enclosed Space. It seems businesses are looking for any way out of having an electrically classified area and many are

One of the biggest threats to an LPG Tank is a flammable liquid “pool fire”

We routinely find facility siting issues when LPG Tank(s) and Flammable Liquid Tank(s) are located in the same area. OSHA, NFPA, IFC, etc., all require a separation distance between the two (2) types of tanks. This is ALL about preventing a setup for a BLEVE, as a pool of flammable liquid finding its way under

~600 pound NH3 release after SIS fails to shutdown compressor

An ammonia system at an industrial food processing facility over-pressured, activating one of its overpressure safety relief valves. Ammonia was released into the atmosphere for approximately eight (8) minutes until the refrigeration compressor was manually shut down by disconnecting the supply power, and the pressure in the system was reduced. INVESTIGATION CONCLUSIONS

Did you see this “Whistleblower” case? Hits close to home!

Department of Labor finds New Mexico company wrongfully fired inspector who raised concerns during gas pipeline installation at Oklahoma site OKLAHOMA CITY – The U.S. Department of Labor has ordered a New Mexico-based inspection company to reinstate and compensate a terminated worker who reported safety concerns during the installation of a natural gas pipeline in

OSHA Compliance Report: Chemical Manufacturing (2025)

Reporting Period: October 2024 – September 2025 This report summarizes the enforcement activity for the chemical manufacturing sector over the past fiscal year. With 883 total citations across 264 inspections, the industry faced over $3.78 million in penalties. Executive Summary: The “Top 5” Risk Areas The majority of financial and safety risks is concentrated in

OSHA Industry Profile Report:: Process Safety Management (2025)

Reporting Period: October 2024 – September 2025 Executive Summary During the specified period, Federal OSHA issued 251 citations across 65 inspections, resulting in $1,651,334 in penalties. The manufacturing sector—specifically Chemical and Food manufacturing—accounts for the vast majority of enforcement activity. Top Industries by Penalty Amount While citation counts indicate frequency, the penalty amounts often reflect

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