Chemical Process Safety (PSM/RMP)

Is pressure and leak testing required after maintenance or alterations on piping systems?

It is good that we are finding fewer and fewer facilities without pressure testing and leak testing records on their process piping.  But now comes the difficult question: Is pressure and leak testing required after maintenance or alterations on piping systems? So, most companies will have their newly installed piping pressure tested and leak tested

CFAT Impacts on EPCRA and RMP

The Department of Homeland Security’s Chemical Facility Anti-Terrorism Standards (CFATS) impose comprehensive federal security regulations for high-risk chemical facilities. Do the CFATS alter the requirements that apply to a facility covered under both CFATS and either the Emergency Planning and Community Right-to-Know Act (EPCRA) or the Clean Air Act §112(r) (i.e., the Risk Management Program

“Normal venting” for aboveground tanks

During a recent design review, we encountered some questionable “normal breathing” designs. I have always used the simplest of tests to ensure the tank has ADEQUATE venting during filling and emptying. Although OSHA allows the designer to use API 2000 (1968) or “other accepted standards,” the simplest test is that the VENTING capability MUST be

Line Break gone bad (Hydrate)

The following incident is a precautionary example of the potential hazards of improperly depressurizing piping to remove a hydrate.  During production operations, a control room operator observed a decrease in gas lift pressure supplied through a pipeline to a remote well location. The control room operator notified the onboard platform operators of the pressure drop

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