Hazardous Materials

FRC must be the outer layer – NYLON Hi-Vis vest are a problem

In today’s workplaces, it’s hard to find a large business that does not require Hi-Vis Vest/Workwear. What is not hard to find is a business with HAZLOCs where workers are required to wear FRC but are wearing nylon Hi-Vis vests OVER their FRC. I am all for making workers more visible to powered industrial trucks…...

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SNOOP doing what it does best

I took these pics for those who may have never seen a FAILED leak test using a “bubble solution”. We have discussed the “sensitivity testing” using the bubble test method many times, as it’s the most common method. I have been using the brand SNOOP my entire career and highly recommend it. (an unpaid endorsement)…...

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Another fatal HW on used storage tank accident (video)

We have another tragic example of how dangerous hot work is on used (even new) containers when proper precautions are not taken. This event seriously injured the three (3) workers in Ankara, Turkey, in February 2024. Members can download the video from the video library…. Membership Required You must be a member to access this...

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When you see it… Flange Jumpers for Flammable Liquid & Combustible Dusts Piping

Many may be familiar with “flange jumpers,” or some may call them “bonding jumpers,” that are used to ensure a continuity to ground across a flange with gaskets that act as “insulators”, such as PTFE gaskets. During a recent walkdown of a flammable liquids process, I came across this “jumper”. Design called for “jumpers” on…...

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What drives the need for Hydrostatic Relief Valves on piping?

Yes, I am still on this horse! As I discussed last month, there are a number of chemicals that specifically REQUIRE HRVs on liquid piping. Those are chemicals like NH3, Cl2, and LPG, to name the top three (3). But I have recently read a root cause analysis in which a flammable-liquid piping flange leaked,…...

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NTSB Updates NaOH Truck Explosoin (5/8/26)

On April 7, 2026, about 7:15 a.m. local time, a DOT 407 AL (aluminum) cargo tank, owned and operated by Brenntag, carrying about 1,100 gallons of Sodium Hydroxide Solution (UN1824), exploded at a facility in Mooresville, North Carolina. The driver of the semi-tractor-trailer to which the cargo tank was attached was killed in the explosion…....

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A FREE TOOL/Resource every safety pro should have in their toolbox – CGA Handbook of Compressed Gases

Did you know? The Compressed Gas Association’s Handbook of Compressed Gases is now available online — completely FREE and publicly accessible. Access it here:  https://handbook.cganet.com For decades, the Handbook has served as a trusted reference for professionals across the industrial, medical, food, beverage, specialty gas, and hydrogen sectors.  Now, CGA has transformed this essential resource into…...

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Line Break gone bad (H2S – pulling blind)

Shenyang Petrochemical Company “The Big Poisoning Accident“ The gas sub-device of Shenyang Paraffin Chemical Company suffered a poisoning accident during the maintenance and construction process, resulting in three (3) Deaths. The immediate causes of the accident were: When the operator carried out the blind plate swapping operation at the pump relief blind plate, the operator…...

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History of Chemical Accidents in China during the month of May

This is an interesting “press release” from the Chinese Government regarding the country’s accident history in May. History: Hazardous chemical accidents in May Petrochemicals… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Visual Quiz – Incidental Release or one requiring an Emergency Response

I get it, it’s a 19-second video, and it will probably stir more questions than responses, but this topic is one that needs MUCH discussion. I have made this page FREE for anyone who wishes to chime in. A couple of items to consider: So what say you? We can discuss this in the comments…...

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Gemini+ analysis of my Double Block and Bleed Isolation and Line & Equipment Opening ppt

Establishing a Double Block and Bleed (DB&B) positive isolation is a critical safety protocol when preparing piping and equipment for opening, especially when dealing with Extremely Hazardous Substances (EHS). This process ensures that hazardous materials (HAZMAT) are effectively evacuated and isolated to protect workers from accidental releases. Members can download my .ppt file at bottom…...

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The scienece behind “Scrubbing Cl2 in NaOH”

As with my NH3 article, I wanted to verify and document the same scenario for scrubbing 1 pound of Cl2 with 50% Sodium Hydroxide (NaOH). Here is what Gemini+ had to say… When Chlorine (Cl2) gas is safely scrubbed with Sodium Hydroxide (NaOH), the reaction produces sodium hypochlorite (bleach), sodium chloride (salt), and water. Bottom…...

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