Hazardous Materials

Cheat Sheet for PSIA, PSIG, Inches of H20, mm Hg

To accurately understand pressure measurements in industrial safety and process engineering, it is essential to distinguish between absolute pressure and gauge pressure, as well as the units commonly used for low-pressure monitoring (such as draft gauges or vacuum systems). The following table provides the conversion relationships between these units, referenced against standard atmospheric pressure at […]

Hydrogen is becoming a popular fuel, and the 2024 IFC provides us with an excellent baseline design for these H2 systems

I have worked with three (3) organizations in the past 5 years on their efforts to make H2 an everyday fuel for household appliances, vehicles, and industrial fuels. Each project was a huge learning experience for everyone! But I am a lover of “codes” to establish the baseline design, construction, operation, and maintenance. I looked

Don’t kid yourself, there is NO SMS in place if the facility is not audited on a routine basis (Learning the hard way)

In the context of a Safety Management System (SMS), auditing is the systematic, independent, and documented process for obtaining objective evidence and evaluating it against established criteria to determine the extent to which requirements are fulfilled. I recently had a lengthy discussion with the executive team regarding my PSM/RMP audits over the years. These men

Worker burned after safety failures triggered a violent LPG release at a shipping terminal

A ship’s engineer sustained cold burns to 10–13% of his body surface after liquid propane was released without warning in the early hours of 1 November 2018 during loading operations. A flammable gas cloud could have resulted in a catastrophic explosion if ignited. The worker was treated at the hospital and subsequently repatriated to Russia,

Using 35°F – 50°F dew point compressed air in Hot Oil Boiler piping pressure/leak tests is a serious FAILURE

We get so much slack when we push Hydrostatic Pressure/Leak Testing vs. Pneumatic testing. So many think that pneumatic is easier and cheaper, when in reality it is NOT. In fact, the B31 series makes it clear that HYDROSTATIC is the first choice for pressure and leak testing. The code makes it clear that pneumatic

Facility Siting 101 – Spacing of Flammable Liquid Storage Tanks (updated with MMA event)

OSHA, IFC, and NFPA have “separation distance” requirements for flammable liquid storage tanks. These requirements have been around longer than I have been dealing with hazardous materials and process safety, and yet we always come across some wildly out of “compliance” arrangements of these flammable liquid tanks. using OSHA’s Flammable Liquid Standard 1910.106 we can

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