Hazardous Materials

Understanding why “bonding and grounding” may not be enough protection when handling non-conductive flammable liquids

In the world of flammable liquids processing, we have two (2) types of flammable liquids: Members can read all my articles on how these flammable liquids get classified as “conductive” vs. “non-conductive. This post is to explain HOW and WHY the traditional “bonding and grounding” used in the transfer of flammable liquids may be inadequate

Why does OSHA’s 1910.146 require O2 to be sampled first?

Before an employee enters the space, the internal atmosphere shall be tested, with a calibrated direct-reading instrument, for oxygen content, for flammable gases and vapors, and for potential toxic air contaminants, in that order. We test for oxygen before testing for flammability (LEL) for two (2) critical reasons: Here is the breakdown of why this

How often do hydrostatic relief valves (HRV) have to be changed or tested?

The frequency for testing or replacing hydrostatic relief valves (HRVs) depends largely on the service environment, the fluid being handled, and the specific regulatory standards like OSHA, NFPA, CGA, or ASME governing your process. Because these valves are designed to protect against thermal expansion in liquid-filled lines—often in “blocked-in” sections—their reliability is critical to preventing

BLEVE Response and Prevention (Dr. A. M. Birk Department of Mechanical Engineering Queen’s University)

Technical documentation prepared for: Transport Canada Canadian Association of Fire Chiefs Propane Gas Association of Canada Inc. This document is intended to go with the video of the same title, and will provide the viewer with additional technical information to support the content of the video.  It is recommended that the video be viewed first,

What does it mean to “Functionally Test” my Safety Instrumented System (SIS) (ISA 84)

In the realm of process safety, a Functional Test of the Safety Instrumented System (SIS) is a periodic procedure performed to ensure that an SIS will operate as designed when a real-world demand occurs. While a system might look operational on a control panel, internal “hidden” failures could prevent it from actually shutting down a

Controlling Static by managing flow rates

Managing static electricity during the transfer of flammable liquids is based on the fluid’s conductivity, measured in picosiemens per meter (pS/m). High-conductivity liquids dissipate charge quickly, while low-conductivity liquids (static accumulators) hold onto the charge, creating a spark hazard. The following table summarizes the maximum flow velocities recommended by NFPA 77 and API 2003 to

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