Safety Info Posts

Ever wonder how we can measure “management’s leadership in safety”?

One of the finest men I ever worked for, Jim Krumholz, taught me this trick in 1999! Manager MUST attend the “safety training” their employees attend! Even if this manager would never participate in an entry into PRCS, perform HW, or even participate in a lockout, they need to understand the expectations of their team…...

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Lack of Quality Control (QC) regarding “diesel test fuel” leads to fatal explosion ($680,000)

On January 13, 2022, workers inside the company’s fabrication shop performed a “wet test” on a newly built tank truck to check for leakage. This entailed running diesel test fuel through different tank compartments and other truck components. This was a routine operation at the workplace. Workers knew never to use gasoline, and the company…...

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Operating above the solution’s Flash Point

I have written several articles on the topic of when we store our flammable liquids BELOW their flash points with the aid of refrigeration and how that makes our “refrigeration/chiller” a critical utility if we wish to take credit for storing the flammable below its FP.  I have also discussed processing a Class IIIB/Cat 4…...

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How do you define the scope of “Authorized Employees”

Managing our LOTO program requires considerable resources, and it requires a team approach! However, we see many failed attempts to control hazards through a facility’s LOTO program. One of the most common failures is how “authorized employees” are defined in terms of the skills they are trained on.  Which Rabbit Hole you choose to go…...

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Guarding comes BEFORE LOTO

I put this image together for a friend struggling to demonstrate to their management that we can not discuss LOTO until Machine Guarding is in place. These two topics go hand in hand and trust me; if there are guarding issues, those hazards will be compounded when we attempt to frame up the LOTO program…....

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World’s largest automotive supplier, 10 LOTO instance-by-instance citations

An Ohio subsidiary of one of the world’s largest automotive suppliers could have prevented a 26-year-old employee in Franklin from being fatally crushed in October 2023 if the company had provided proper machine guarding.  OSHA responded after being informed of the incident and learned the worker, on the job for about a year, was placing…...

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The International Fire Code is an EXCELLENT resource

Are you tired of playing the OSHA Compliance game that requires us to “comply” with standards that are 50 years old?  The International Fire Code (IFC) is an excellent resource for taking your hazardous materials handling systems/processes to the next level.  The IFC is used or adopted in 42 states, including the District of Columbia,…...

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Get to know your STKY chemicals (Asphyxiants)

There are two (2) types of Asphyxiants: Simple Chemical also known as Systemic These different types of asphyxiants behave differently and cause harm differently…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Get to know your STKY chemicals (Cl2)

Chlorine is EXTREMELY HAZARDOUS, with an IDLH of 10 ppm and a TLV of 0.5 ppm (just above the odor threshold for most). Chlorine is heavier than air (VD > 2.5), and when released, it forms a greenish-yellow gas with a pungent, irritating odor that follows the terrain at ground level.  The mean odor threshold…...

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The Protective Action Distance makes sense when you see this

An image from my HAZMAT courses… People wonder why the ERG Protective Action Distance diagram is shaped like it is. This image validates the model…                                       NOTE: Cl2 release image is from the Jack Rabbit testing project…...

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Appeals Court sides with Paper Mill over Confined Space incident

This is a crazy case!  The mill hired a contractor to build scaffolding inside one of its Chlorine Dioxide (CLO2) tanks.  The mill prepped the tank and even performed the initial air sampling of the space.  Turned it over to one of the scaffolding contractor employees who would be the attendant for the entry.  Three…...

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OSHA finds Florida contractor ignored federal safety measures that could have prevented welder’s confined space fatality (O2 Deficiency)

As he had many other days, the morning shift welder arrived at 5 a.m. to work on Aug. 28, 2023. Tasked with doing some fabrication work in a 4-foot by 8-foot space in a ship’s hull, the employee began work unaware that fatal suffocation would soon end his life. Less than two hours after entering…...

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