Safety Info Posts

EPA issues RMP citations @ water treatment plant (Cl2 & $83K)

The respondent operates a water chlorination process. On July 27, 2021, EPA conducted an announced inspection of the Facility. The Facility maintains a maximum inventory of 14,000 pounds of chlorine, a regulated substance, as a liquified compressed gas in 1-ton cylinders. Here are the findings from the inspection:… Membership Required You must be a member...

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Workplace Trust and Safety Benefits

I found another ppt from years ago, dusted it off, and updated it for a client.  This is based on many of the HOP/HPI/Resiliency talks we hear these days.  But know this, without trust, NOTHING will work in our effort to improve the worker’s safety.  My favorite saying on trust is from Dr. Clive Lloyd:…...

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The Scales of Safety

After the month I have witnessed, this image came to me this weekend as I reflected on the state of safety in the USA.  I have mentioned before, has the compliance model done more harm than good?  I mean, OSHA has made a huge impact on workplace safety. Still, once a business achieves “compliance” (and…...

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CUI leads to another LOPC event

  Light hydrocarbon was released through a pinhole breach of an insulated process pipe.  A plant operator detected an abnormal hydrocarbon odor and immediately responded as per site emergency protocol. A localized possible breach was identified, and the processing unit was safely shut down for further investigation. A 3-inch insulated pipe connecting process piping to…...

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Dr. Lloyd’s Five (5) Principles of building Trust and Credibility

If you have not yet read Clive Lloyd’s “Compliance to Care”, it is a must-read.  Here are my five (5) favorite points he makes:… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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HOP/HPI Presentation (Updated 2022)

I enjoy the engineering side of safety more than the cultural piece, but both play a critical role in achieving world-class performance.  After spending 18 years consulting and do more technical consulting than cultural, it has been fun working with a single client on culture this year.  It allowed me to dust off a lot…...

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Analyzing Errors and Developing Solutions for Active and Latent Errors Using the Systems Approach

The systems approach provides a framework for the analysis of errors and efforts to improve safety. Many specific techniques can be used to analyze errors, including retrospective methods such as root cause analysis and prospective methods such as failure modes effect analysis. Failure modes effect analysis (FMEA) attempts to prospectively identify error-prone situations, or failure…...

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EPA issues RMP citations @ food manufacturing facility (NH3 & $83K)

Respondent operates a food manufacturing process involving ammonia refrigeration with more than 10,000 pounds of anhydrous ammonia on site.  Respondent has an RMProgram level 3 covered process, which stores or otherwise uses anhydrous ammonia in an amount exceeding its applicable threshold of 10,000 pounds.  On February 27, 2020, the EPA conducted an on-site inspection of…...

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PRCS FATALITY inside tanker truck – Nitrogen Inert Atmosphere

At 9:45 a.m. on February 22, 2021, an employee was working for a general, long-distance freight trucking company. He washed vehicles and cleaned equipment for the company. He was cleaning a tanker trailer that had contained ALFOL 16 (tradename for 1-Hexadecanol). The employer stated that the employee was inspecting the tank for materials. The atmosphere…...

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PRCS Engulfment Fatality inside powdered limestone silo

At 5:00 p.m. on January 30, 2022, an employee was loosening powdered limestone from inside silo #7 with a weight. The employee entered the silo to recover the tool being used. The employee walked on top of the powdered limestone inside the silo (confined space) and was engulfed in the material and was killed as…...

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Reporting of Accidental Releases (CSB Guidelines)

The CSB promulgated its Accidental Release Reporting Rule to help the CSB decide when to initiate an investigation into an accidental release, including whether to deploy a team of investigators to the site to do “all things necessary and proper” to initiate an investigation and obtain critical information about the incident. Upon arriving at the…...

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Assessing personal contributions to the enhancement of safety culture

This post contains a series of questions, that members of an organization might use – from the boardroom to the shop floor – to help them consider their personal contributions to safety culture. The questions are not intended to be exhaustive. We encourage operating organizations to use these questions as a basis for discussion and…...

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