Safety Info Posts

OSHA issues Willful and Serious after slag fatalities @ power plant (LOTO and PPE)

OSHA has cited a power company and a contractor after five workers were killed, (1 plant operator and four contractors) and one other suffered serious burns. In June 2017, OSHA determined that the workers were burned when a blockage inside a coal-fired furnace broke free and spewed molten slag into the work area. Employees of…...

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Father and son die in PRCS; son entered, father attempted rescue (H2S)

At 2:00 p.m. on June 13, 2017, two employees, a father and son team, were replacing a pump. The son was overcome by hydrogen sulfide gas and became unconscious. As the father retrieved his son from the pump lift station, he fell and a suffered blunt force trauma injury. Both father and son died.  OSHA…...

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Line Break/Process Opening GONE BAD (NH3 Pump Down)

On May 20, 2017, at 11:30 a.m. Employee #1, a refrigeration technician, and a coworker were performing pump down of a live ammonia refrigeration line to make the pipe available for replacement. The two (2) employees had checked the line on the roof with a blower and thinking it was clear, went to the engine…...

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A new grade of anhydrous ammonia fertilizer means an MOC, PSSR, etc.

This month Koch Agronomic Services (KAS) announced they have developed a “nitrification inhibitor” for their anhydrous ammonia (NH3) fertilizer that will significantly improve nitrogen use efficiency (NUE) to increase crop output while minimizing environmental losses.  This is great news for all of us; however, for those at the facilities where this new grade of NH3 is being…...

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Using codes/standards from foreign countries to improve process safety

Ontario’s Engineering Data Sheet 4-04: Anhydrous Ammonia is an excellent source of reliable safety information for the design of and practice of safely handling anhydrous ammonia.  It is another example of how we can use information from other agencies around the world to better design, build, operate and maintain processes handling/storing/processing highly hazardous chemicals…. Membership...

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OSHA wins Silica Rule Appeal

Industry petitioned for review of five issues: whether substantial evidence supports OSHA’s finding that limiting workers’ silica exposure to the level set by the Rule reduces a significant risk of material health impairment; whether substantial evidence supports OSHA’s finding that the Rule is technologically feasible for the foundry, hydraulic fracturing, and construction industries; whether substantial…...

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2017 Video of the Week #52 (Above the UEL)

I have always wanted to do this kind of real-life demo/experiment during my FLAG training sessions but in today’s litigious environment I have always feared what could go wrong.  Step in some brothers in the fire service and we now have a video showing why being in an atmosphere ABOVE the Upper Explosive Limit (UEL) is extremely dangerous.  The use…...

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Annual SOP(s) review and training

As this year comes to a close, I was reminded by a FaceBook post of a common misconception regarding 1910.119(f)(3), which is actually two (2) separate requirements/actions stated in a single paragraph of the standard.  The standard states: 1910.119(f)(3) The operating procedures shall be reviewed as often as necessary to assure that they reflect current operating practice, including…...

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Combustible Dust and EPCRA 311/312 reporting

For those who deal with emergency planning and response know all too well about EPCRA’s Tier Sheets, most notably Tier II sheets that facilities submit annually so as to inform the emergency response community of their hazardous materials and extremely hazardous substances on site.  These Tier sheets have been around since 1986 and are still a…...

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Correcting RMP with new emergency contact information

As I have said before, one of EPA’s most cited RMP matters is the lack of “updating the RMP with emergency contact information within a month of the change“.  But today, the EPA offered some insight for those who may not have an emergency contact assigned within the month of the change.  For me, there are…...

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Respiratory protection may have exacerbated a pre-existing medical condition in CS fatality

On February 3, 2017, at approximately 5:57 p.m. an employee was working in the crawl space of Tower B to unclog food sink drains underneath the facility’s kitchen. Workers were working in a confined space in Mechanical Room Number 5. They were tasked to unclog four food drains, which were located 50 to 60 feet…...

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