PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

EPA Settles with Fruit Company for RMP Violations (NH3 Refrigeration)

A fruit Company failed to meet risk management requirements under the Clean Air Act, according a settlement with the U.S. Environmental Protection Agency. The plant failed to submit their RMP in 2004 when they exceeded the 10,000-pound threshold for Anhydrous Ammonia, used as a refrigerant at the plant. As part of the settlement, the company will…...

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OSHA issues WILLFULS in PSM and Serious in LOTO, PPE, Electrical, PIT

OSHA has cited a chemical company for 47 violations following a chemical release and proposes $545,000 in fines AND the company was also placed in the Severe Violator Enforcement Program (SVEP). The 47 violations include four willful – violations after an unexpected release of hazardous materials led to the temporary shutdown of the plant and…...

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OSHA issues WILLFULS in PSM and Serious in LOTO, PPE, Electrical, PIT Read More »

Unsafe line break into a NH3 line results in three workers hospitalized and more than $55K in fines

Unsafe line break into an Anhydrous Ammonia line results in three workers hospitalized and more than $55,000 in fines – and some valuable lessons for emergency responders. … Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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OSHA cites 50 safety violations, proposes $917,000 in fines after flammable liquid explosion

My apologies for missing this one back earlier this year!!!  OSHA has cited an adhesives manufacturing facility with 50 alleged violations of workplace safety standards following a March 13 explosion in which four workers were injured. The  faces a total of $917,000 in proposed fines.  OSHA’s inspection identified several serious deficiencies in the company’s PSM program. In…...

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OSHA cites 50 safety violations, proposes $917,000 in fines after flammable liquid explosion Read More »

EPA’s RMP General Duty Clause and a challenge to the definition of an EHS

This is an interesting case, with EPA laying claim that although the chemical Toluene is NOT listed as an Extremely Hazardous Substance (EHS) in either the RMP or EPCRA rule it is still an EHS and the Clean Air Act’s RMP General Duty Clause applies to it.  EPA wins this case, but the argument the facility…...

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OSHA settles PSM citations with refinery ($400,000)

New Mexico OSHA and the refinery entered a settlement agreement for citations issued resulting from an investigation of a March 2010 accident, which killed two employees and seriously injured two others at the refinery. As part of the agreement, the company will pay a $400,000 fine, the highest penalty ever collected by the state OSHA program…....

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OSHA cites retail business distribution center with multiple serious PSM violations (NH3 refrigeration)

OSHA has cited a discount retailer with 19 serious safety and health violations at the company’s distribution center that are related to process safety management, including exposing workers to anhydrous ammonia while storing frozen products in refrigeration units. OSHA’s inspection was initiated as part of the agency’s national emphasis program on process safety management for…...

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OSHA PSM Citations @ pharmaceutical manufacturing facility for $51K

OSHA has cited a pharmaceutical manufacturing facility for 17 serious safety violations following a fire at the company’s manufacturing facility on April 13. The fire occurred during the troubleshooting of an electrical component on the hot oil heater. OSHA initiated an inspection under its national emphasis program on process safety management for covered chemical facilities. Proposed…...

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OSHA PSM Citations @ pharmaceutical manufacturing facility for $51K Read More »

Refinery to pay $378,000 penalty, address accident prevention and preparedness

Company has agreed to pay a $378,000 penalty, update process equipment operating procedures, perform required training to workers, improve maintenance of equipment and perform integrity tests on pressure vessels and piping that will reduce the possibility of an accidental release of hazardous chemicals at their refinery.  … Membership Required You must be a member to access...

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OSHA cites paint business $138K for PSM deficiencies (Flammable Liquids)

OSHA cited a paint plant for 26 health violations after a cloud containing flammable vapors was released from the company’s Columbus facility on March 21, 2012. OSHA initiated an inspection under its national emphasis program (NEP) on process safety management (PSM) for covered chemical facilities. Proposed fines total $138,600.  The vapor cloud was caused by…...

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OSHA cites paint business $138K for PSM deficiencies (Flammable Liquids) Read More »

A rare RMP General Duty Clause citation (NH3 refrigeration)

A Dairy in Puerto Rico has agreed to pay a penalty and make significant upgrades to settle RMP violations. The case stems from violations at two dairies located in Puerto Rico, including two major releases of anhydrous ammonia from one of the facilities. The Clean Air Act violations stem from the company’s failure of its…...

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EPA Region 10 RMP Citations @ two (2) fruit companies (NH3 Refrigeration)

Two Washington state fruit companies failed to meet risk management plan requirements under the federal Clean Air Act, according to separate settlements with the U.S. EPA. As part of the settlements, the two companies will pay fines and submit missing reports to manage ammonia use. Both companies use more than 10,000 pounds of anhydrous ammonia…...

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