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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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NTSB N95
Things that make me go hmmm...
That PSV is from a Vinyl Chloride car… so can you see why I am confused by what I see in this NTSB PR pic? Can you name at least two things that make you go Hmmm? Source: https://www.ntsb.gov/news/press-releases/Pages/NR20230321.aspx
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Just because OSHA uses Injury/Illness rates does not mean we should
This week I had an enlighting discussion with another senior management group that was just way off base in their understanding of OSHA’s use of injury and illness rates.  This company is in an industry that is certainly on OSHA’s radar, and their desire to improve safety is simply to reduce their injury and illness rates so they are less likely to receive an OSHA inspection than their...
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OSHA should take note of the UK's HSE approach to SMS
With the latest news of the Appeals Court case that could cause 50 years of OSHA standards to be unwound, the UK’s HSE weekly newsletter reminds us of how safety should be managed.  OSHA’s old compliance model has run its course.  I am NOT advocating we do away with OSHA standards, as I believe they have their role in society.  But for most employers, we have to move beyond...
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IBC handling hazardous materials have an inspection frequency
Intermediate Bulk Containers (IBC) have become very popular in various industries.  They have also become a major pain in the _ss for many safety and process safety professionals as they have become a “catch-all” type of container.  This week, we encountered an IBC permanently implemented as a “process vessel” within a PSM/RMP-covered process.  And as you can...
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PRCS Fatality - HAZ ATM inside barley germination tank at a malt manufacturing facility
At 1:00 a.m. on October 23, 2022, an employee climbed into a barley germination tank at a malt manufacturing facility. The turning auger arm inside of the tank was not working so the employee climbed into the tank using a portable ladder. The employee intended to shovel some wet germinating grain away from the vertical helixes to help troubleshoot why the turning arm was not functioning. A coworker...
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PRCS Fatality - NO LOTO of Agitator and Sweeper Arm
At 7:27 a.m. on September 19, 2022, an employee was performing welding repairs in a mechanical kettle when the kettle was turned on. The employee suffered crushing injuries when caught between the kettle paddles and the sweeper which were rotating in opposite directions. The employee died due to his injuries. … HomeRead More »
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High concentration of hydrogen sulfide (H2S) in cargo and slop tanks
Issue HSE has identified high concentrations of hydrogen sulfide (H2S) in ullage spaces of cargo and slop tanks onboard some FPSOs and FSUs operating in UKCS. The high concentrations (up to 16,000ppm) is above the upper measuring limits of the standard portable gas monitoring equipment generally used onboard tankers and FPSOs, and may be undetected. Outline of the problem Sulphate reducing bacteria...
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Today's "safety stand-downs" are simply coffee and donut parties
I can remember “surviving” through safety stand-downs in my career and I can assure you, they were not coffee and donut parties!  The stand-downs back then were TRUE stand-downs where the company halted the tasks/operations that were involved in the accident until the investigation was complete, the root cause analysis was complete, AND the corrective action plans were complete. ...
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BSEE Alert 461
Why nearmisses matter and how trending nearmisses can be critical (BSEE Tagline Alert)
Most of us know all too well the critical role near-miss reporting plays in achieving excellence in safety.  But this BSEE Safety Alert really does a nice job demonstrating the IMPORTANCE of near-miss REPORTING AND the TRENDING of our near misses to identify opportunities to intervene before a consequence is realized. The alert also has some great tips on how to decrease tagline-related inci...
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World-Class Safety Performance... its NOT about the destination - its all about the journey
There is one common theme in all the facilities I worked at during my time as safety and health manager/director… the employees were the ones who would explain to guests how we achieved the level of safety that set us apart from others.  Most guests came to visit thinking they would discover a magic pill that got us from X to Y, what they walked away with was something they never expected. ...
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The critical role of written procedures in safety management
We see a lot of talk about “written procedures” and how they should be minimized in length/detail and in some cases done away with altogether.  I call this rubbish – when done well they can be the cornerstone of a well-executed SMS.  And yes, I subscribe to the practice that some of these procedures will get special attention and we call these “Cardinal Rules”...
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Another look at Slips, Lapses, Mistakes, and Violations
Even though this Human Factors model is going on 30 years old, it is still the most widely used and recognizable today.  In my process safety career, Human Factors were intended to be part of all Process Hazard(s) analyses; and although the chemical industry adopted some really good checklists to aid in these analyze’s, they never really drove HF engineering as I had hoped.  Having...
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